Mitsubishi Grandis. Manual — part 653
TORQUE SPECIFICATIONS
ENGINE OVERHAUL
11B-7
TORQUE SPECIFICATIONS
M1113023400785
Item
Specification
Alternator and ignition system
Auto-tensioner bracket bolt M10
44
± 10 N⋅m
Auto-tensioner bracket bolt M8
22
± 4 N⋅m
Camshaft position sensing cylinder bolt
22
± 4 N⋅m
Camshaft position sensor bolt
10
± 2 N⋅m
Camshaft position sensor support bolts
14
± 1 N⋅m
Connector bracket bolts
10
± 1 N⋅m
Crankshaft pulley bolts
25
± 4 N⋅m
Alternator bolt
49
± 9 N⋅m
Alternator pivot nut
44
± 10 N⋅m
Idler pulley bolt
79
± 5 N⋅m
Ignition coil bolts
10
± 2 N⋅m
Oil level gauge guide bolts
13
± 1 N⋅m
Spark plugs
25
± 5 N⋅m
Water pump pulley bolts
8.8
± 1.0 N⋅m
Exhaust manifold
Oxygen sensors
44
± 5 N⋅m
Engine hanger bolt
24
± 3 N⋅m
Exhaust manifold cover bolts
14
± 1 N⋅m
Exhaust manifold bracket B bolt
44
± 5 N⋅m
Exhaust manifold nuts
49
± 5 N⋅m
Exhaust manifold bracket A bolts
36
± 5 N⋅m
Timing belt
Auto-tensioner bolts
23
± 2 N⋅m
Camshaft sprocket bolt
89
± 9 N⋅m
Counterbalance shaft sprocket bolt
45
± 3 N⋅m
Crankshaft bolt
167 N
⋅m
Crankshaft angle sensor bolts
8.5
± 0.5 N⋅m
Engine support bracket bolts
49
± 5 N⋅m
Alternator bracket bolts
49
± 9 N⋅m
Idler pulley bolt
35
± 6 N⋅m
Oil pump sprocket nut
54
± 4 N⋅m
Tensioner "B" bolt
19
± 3 N⋅m
Tensioner arm bolt
21
± 4 N⋅m
Tensioner pulley bolt
48
± 5 N⋅m
Timing belt cover bolts M6 (Bolt, washer assembly)
9.0
± 1.0 N⋅m
Timing belt cover bolts M6 (Flange bolt and nut)
11
± 1 N⋅m
Timing belt cover bolts M8
14
± 1 N⋅m
TORQUE SPECIFICATIONS
ENGINE OVERHAUL
11B-8
Fuel and emission parts
EGR valve bolts
24
± 3 N⋅m
Fuel pressure regulator bolts
9.0
± 1.0 N⋅m
Injectors and delivery pipe bolts
11
± 1 N⋅m
Solenoid valve bracket bolts
11
± 1 N⋅m
Solenoid valve nut
9.0
± 1.0 N⋅m
Throttle body bolts
14
± 3 N⋅m
Vacuum pipe and hose bolts
11
± 1 N⋅m
Inlet manifold and water pump
Engine coolant temperature sensor
30
± 9 N⋅m
Engine hanger bolt
24
± 3 N⋅m
Harness bracket bolts
11
± 1 N⋅m
Inlet manifold bolts
24
± 3 N⋅m
Inlet manifold nuts
20
± 2 N⋅m
Inlet manifold stay bolts
31
± 3 N⋅m
Detonation sensor
23
± 2 N⋅m
Oil pressure switch
19
± 3 N⋅m
Thermostat housing bolts
24
± 4 N⋅m
Water inlet fitting bolts
13
± 2 N⋅m
Water inlet pipe bolt
13
± 2 N⋅m
Water outlet fitting bolts
13
± 2 N⋅m
Water pump bolts
14
± 1 N⋅m
Rocker arms and camshaft
Accumulator body bolt
44
± 5 N⋅m
Oil control valve bolt
11
± 1 N⋅m
Nut
9.0
± 1.0 N⋅m
Rocker arms and rocker arm shaft bolts <exhaust side>
13
± 1 N⋅m
Rocker arms and rocker arm shaft bolts <intake side>
31
± 3 N⋅m
Rocker cover bolts
3.5
± 0.5 N⋅m
Taper plug
47
± 7 N⋅m
Cylinder head and valves
Cylinder head bolts
78
± 2 N⋅m → 0 N⋅m → 20 ± 2 N⋅m
→ +90° → +90°
Oil pan and oil pump
Baffle plate bolts
9.0
± 2.0 N⋅m
Drain plug
39
± 5 N⋅m
Flange bolt
36
± 3 N⋅m
Front case bolts
23
± 3 N⋅m
Oil filter bracket bolts
19
± 3 N⋅m
Oil filter (except part number MD356000)
17
± 3 N⋅m
Item
Specification
SEALANTS
ENGINE OVERHAUL
11B-9
SEALANTS
M1113000500565
NOTE: *: Part to be sealed with a form-in-place gasket (FIPG)
FORM-IN-PLACE GASKET (FIPG)
This engine has several areas where the
form-in-place gasket (FIPG) is used for sealing. To
ensure that the FIPG fully serves its purpose, it is
necessary to observe some precautions when
applying it.
Oil filter (part number MD356000)
14
± 2 N⋅m
Oil level sensor bolts
9.0
± 1.0 N⋅m
Oil pan bolts
9.0
± 3.0 N⋅m
Oil pump cover bolts
17
± 1 N⋅m
Oil pump cover screws
10
± 2 N⋅m
Oil screen bolts
19
± 3 N⋅m
Plug
23
± 3 N⋅m
Relief plug
44
± 5 N⋅m
Transmission stay bolts
22
± 4 N⋅m
Piston and connecting rod
Connecting rod cap nuts
20
± 2 N⋅m → +90° to 94°
Crankshaft and cylinder block
Bearing cap bolts
25
± 2 N⋅m → +90°
Bell housing cover bolts
9.0
± 1.0 N⋅m
Drive plate bolts (A/T)
132
± 5 N⋅m
Flywheel bolt s(M/T)
132
± 5 N⋅m
Oil seal case bolts
11
± 1 N⋅m
Rear plate bolts
11
± 1 N⋅m
Item
Specification
Items
Specified sealants
Engine support bracket bolts
Mitsubishi Genuine Part No.MD970389
or equivalent
Engine coolant temperature sensor
LOCTITE 262 or equivalent
Water outlet fitting*
Mitsubishi Genuine Part No. MD970389
or equivalent
Thermostat housing*
Thermostat housing seal bolt
3M
AAD Part No. 8672 or equivalent
Camshaft position sensor support*
Mitsubishi Genuine Part No. MD970389
or equivalent
Oil pressure switch
Three bond 1141E , 1215 or 1212D or
equivalent
Oil pan*
Mitsubishi Genuine Part No. MD970389
or equivalent
Rear oil seal case*
SPECIAL TOOLS
ENGINE OVERHAUL
11B-10
Bead size, continuity and location are of paramount
importance. Too thin a bead could cause leaks. Too
thick a bead, on the other hand, could be squeezed
out of location, causing blocking or narrowing of fluid
passages. To prevent leaks or blocking of passages,
therefore, it is absolutely necessary to apply the
FIPG evenly without a break, while observing the
correct bead size.
FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.
REMOVAL OF FIPG SEALED PARTS
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool. You can also tap a flat, thin gasket scraper into
the joint to break the FIPG, taking extreme care not
to damage the mating surfaces.The oil pan remover
(MD998727) is available as a special tool for
removing the oil pan. The tool, however, must not be
CLEANING FIPG APPLICATION
SURFACE
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper or
wire brush. Make sure that the FIPG application
surface is flat and smooth. Also make sure that the
surface is free from oils, greases and foreign
substances. Do not fail to remove old FIPG that may
remain in the fastener fitting holes.
APPLICATION OF FIPG
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet (in less
than 15 minutes after application). Do not allow FIPG
to spread beyond the sealing areas during
installation. Avoid operating the engine or letting oils
or water come in contact with the sealed area before
a time sufficient for FIPG to harden (approximately
one hour) has passed. FIPG application method may
vary from location to location. Follow the instruction
for each particular case described later in this
manual.
SPECIAL TOOLS
M1113000600658
Tool
Number
Name
Use
MD998781
Flywheel stopper
Supporting flywheel and drive
plate
MB991398
Spark plug wrench
Removal and installation of
spark plug
MD998770
Oxygen sensor wrench
Removal and installation of
oxygen sensor
D998781
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