Mitsubishi Grandis. Manual — part 873
GENERAL INFORMATION
MANUAL TRANSMISSION OVERHAUL
22B-2
GENERAL INFORMATION
M1222000100186
MANUAL TRANSMISSION MODELS
SECTIONAL VIEW
Transmission model
Combined engine
Vehicle model
F5M42-2-V4C1
4G69-S4-MIVEC
NA4W
AK305222
GENERAL SPECIFICATIONS
MANUAL TRANSMISSION OVERHAUL
22B-3
GENERAL SPECIFICATIONS
M1222000200246
TRANSMISSION MODEL TABLE
GEAR RATIO TABLE
SERVICE SPECIFICATIONS
M1222000300209
SNAP RING, SPACER AND THRUST PLATE FOR
ADJUSTMENT
M1222012000216
SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE PRELOAD)
Transmission model Speedometer gear
ratio
Final gear
ratio
Vehicle model
Engine model
F5M42-2-V4C1
27/36
4.312
NA4W
4G69-S4-MIVEC
F5M42
1st
3.583
2nd
1.947
3rd
1.266
4th
0.970
5th
0.767
Reverse
3.363
Item
Standard value
Minimum limit
Differential case preload
0.05
− 0.11 mm
−
Input shaft front bearing end play
0
− 0.12 mm
−
Input shaft 5th speed gear end play
0
− 0.09 mm
−
Input shaft rear bearing end play
0
− 0.12 mm
−
Synchronizer ring back surface to gear clearance
−
0.5 mm
Output shaft front bearing end play
0
− 0.12 mm
−
Output shaft 3rd speed gear end play
0
− 0.09 mm
−
Output shaft rear bearing end play
0
− 0.09 mm
−
Backlash between differential gear and pinion
0
− 0.15 mm
−
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.71
71
1.01
01
0.74
74
1.04
04
0.77
77
1.07
07
0.80
80
1.10
J
0.83
83
1.13
D
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
MANUAL TRANSMISSION OVERHAUL
22B-4
SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT FRONT BEARING END PLAY)
THRUST PLATE (FOR ADJUSTMENT OF INPUT SHAFT 5TH SPEED GEAR END PLAY)
SNAP RING (FOR ADJUSTMENT OF INPUT SHAFT REAR BEARING END PLAY AND OUTPUT SHAFT
FRONT BEARING END PLAY)
SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT 3RD SPEED GEAR END PLAY)
SNAP RING (FOR ADJUSTMENT OF OUTPUT SHAFT REAR BEARING END PLAY)
SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEAR AND PINION)
0.86
86
1.16
K
0.89
89
1.19
L
0.92
92
1.22
G
0.95
95
1.25
M
0.98
98
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.24
None 2.38
Brown
2.31
Blue
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.82
0
2.98
6
2.86
2
3.02
7
2.90
3
3.06
8
2.94
5
3.10
9
Thickness mm
Identification symbol
Thickness mm
Identification symbol
1.43
Green (2)
1.59
Yellow (2)
1.51
White (2)
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.81
Green
2.97
Orange
2.85
White
3.01
Red
2.89
Yellow
3.05
Pink
2.93
Black
3.09
Blue
Thickness mm
Identification symbol
Thickness mm
Identification symbol
2.31
Black (2)
2.55
Yellow
2.35
None
2.59
Black
2.39
Blue
2.63
Orange
2.43
Brown
2.67
Blue
2.47
Green
2.71
Brown
2.51
White
Thickness mm
Identification symbol
Thickness mm
Identification symbol
0.72
− 0.79
−
0.98
− 1.02
−
0.80
− 0.84
−
1.02
− 1.06
−
Thickness mm
Identification symbol
Thickness mm
Identification symbol
TORQUE SPECIFICATIONS
MANUAL TRANSMISSION OVERHAUL
22B-5
TORQUE SPECIFICATIONS
M1222012100150
SEALANTS AND ADHESIVES
M1222000500184
FORM-IN-PLACE GASKET (FIPG)
This transmission has several areas where the
form-in-place gasket (FIPG) is used for sealing. To
ensure that the FIPG fully serves its purpose, it is
necessary to observe some precautions when
applying it. Bead size, continuity and location are of
paramount importance.
0.85
− 0.90
−
1.07
− 1.11
−
0.90
− 0.94
−
1.12
− 1.16
−
0.94
− 0.98
−
1.16
− 1.20
−
Thickness mm
Identification symbol
Thickness mm
Identification symbol
Part
N
⋅m
Roll stopper bracket mounting bolt
70
± 10
Shift cable bracket mounting bolt
18
± 3
Select lever mounting bolt
18
± 3
Speedometer gear mounting bolt
3.9
± 1.0
Backup light switch
32
± 2
Poppet spring
32
± 2
Harness bracket bolt
18
± 3
Interlock plate bolt
30
± 3
Control housing mounting bolt
18
± 3
Under cover mounting bolt
6.9
± 0.9
Reverse idler gear shaft mounting bolt
48
± 6
Clutch housing-transaxle case mounting bolt
44
± 5
Front bearing retainer mounting bolt
18
± 3
Select lever mounting nut
11
± 1
Stopper bracket mounting bolt
21.7
± 0.3
Clutch release bearing retainer mounting bolt
9.8
± 0.2
Differential drive gear mounting bolt
132
± 5
Item
Specified sealant
Clutch housing-transaxle case mating surface
Mitsubishi genuine sealant Part No. MD997740 or
equivalent
Under cover-transaxle case mating surface
Control housing-transaxle case mating surface
Air breather
3M SUPER WEATHERSTRIP No.8001 or equivalent
Differential drive gear bolt
3M STUD Locking No.4170 or equivalent
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