Mitsubishi Lancer Evolution VI. Manual — part 85
BODY –
Sunroof
42-14
SUNROOF
REMOVAL AND INSTALLATION
Post-installation Operation
<Roof lid glass assembly, Sunroof assembly>
D
Sunroof Water Test (Refer to P.42-13.)
D
Sunroof Fit Adjustment (Refer to P.42-13.)
1
2
3
4
5
6
9
10
11
12
8
NOTE
:Clip position
7
6
Roof lid glass assembly removal
steps
A
A
"
1. Side decoration cover
2. Roof lid glass assembly
Sunroof switch removal steps
3. Sunroof switch cover
4. Sunroof switch
Drain hose removal steps
D
Splash shield (Front drain hose)
5. Headlining
A
B
" "
B
A
6. Drain hose
Sunroof-ECU removal steps
5. Headlining
7. Sunroof-ECU
Sunroof motor removal steps
5. Headlining
A
C
" "
A
A
8. Sunroof motor
Sunroof assembly removal steps
5. Headlining
6. Drain hose connection
9. Room lamp bracket
10. Sunroof switch bracket
11. Set bracket
12. Sunroof assembly
BODY –
Sunroof
42-15
REMOVAL SERVICE POINTS
A
A
"
SIDE DECORATION COVER REMOVAL
Remove the clips, and then remove the side decoration cover.
A
B
"
DRAIN HOSE REMOVAL
Tie a cord to the end of the drain hose, and wind tape around
the tie until it is smooth. Then pull the drain hose out from
the passenger compartment.
A
C
"
SUNROOF MOTOR REMOVAL
Caution
Always close the roof lid glass fully before removing
the sunroof motor. If the fully-closed positions of the roof
lid glass and the sunroof motor are not the same, the
sunroof will not operate properly.
INSTALLATION SERVICE POINTS
"
A
A
SUNROOF MOTOR INSTALLATION
If the fully-closed position of the sunroof motor is incorrect,
set the motor to the fully-closed position by the procedure
given below before installing the motor.
1.
Connect a circuit analyser between terminals (4) and (6)
of the motor connector.
2.
Operate the motor until the position is reached at which
continuity switches from on to off or from off to on, and
then install the motor.
"
B
A
DRAIN HOSE INSTALLATION
1.
Tie the cord that was used during removal to the end
of the drain hose, and wind tape around it so that there
is no unevenness.
2.
Pull the cord to pass through the drain hose
Clip
Side decoration cover
Drain hose
Cord
Cord
Drain hose
BODY –
Sunroof
42-16
3.
Make the drain hose protrusion from the grommet as
shown in the illustration.
INSPECTION
ROOF LID GLASS OPERATION CURRENT CHECK
1.
Remove the sunroof fuse and connect a circuit analyser
as shown in the illustration.
2.
Press the sunroof switch to the ON position, and then
measure the operation current in the intervals between
the points when the sunroof starts to operate, when it
is fully open, when it is fully closed and when it is fully
tilted up.
Standard value: 7 A or less (at 20
_
C)
3.
If the operation current is outside the standard value,
check the following points.
D
Installation condition, warping or jamming of sunroof
assembly
D
Sticking of drive cable
D
Tilt of roof lid glass
Grommet
20 – 30 mm
BODY –
Sunroof
42-17
SUNROOF MOTOR CHECK
Check the direction of rotation of the drive gear when the
battery is connected to the connector.
Battery connection terminal
Drive gear rotation
di
ti
1
2
direction
Left
Right
LIMIT SWITCH CONTINUITY CHECK
1.
Remove the limit switches from the sunroof motor, and
then check the operation of the limit switches.
Switch position
Terminal No.
4
5
6
7
Limit switch 1
ON
OFF
Limit switch 2
ON
OFF
Limit switch 3
ON
OFF
2.
Check the identification colours. Then install the limit
switches as shown in the illustration.
SUNROOF SWITCH CONTINUITY CHECK
Switch position
Terminal No.
3
4
5
6
Slide open
Off
Tilt up
Slide close, Tilt down
Left rotation
Drive gear
Right rotation
(Red) (White)
Limit switch 2, 3
ON
OFF
(Black)
(Black)
(Blue)
Limit switch 1
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