Mitsubishi Lancer Evolution VI. Manual — part 51
MANUAL TRANSMISSION OVERHAUL –
Reverse Idler Gear
22B-6
REVERSE IDLER GEAR
DISASSEMBLY AND REASSEMBLY
Apply gear oil to all
moving parts before
installation.
5
4
3
2
1
6
7
Disassembly steps
1. Snap ring
2. Cone spring
(except EVOLUTION-IV)
3. Thrust washer
4. Steel ball
(except EVOLUTION-IV)
5. Reverse idler gear
6. Needle roller bearing
7. Reverse idler gear shaft
INSPECTION
NEEDLE ROLLER BEARING
(1) Check to ensure that when the shaft and gear are combined
and made to rotate, they rotate smoothly without looseness
and noise.
(2) Check to ensure that the cage is not deformed.
FRONT AXLE –
General / Axle Hub and Knuckle <EVOLUTION-VI>
26-1
GROUP 26
FRONT AXLE
GENERAL
OUTLINE OF CHANGE
D
The installation method of the ball joint between the knuckle and the lower arm has been changed,
and accordingly the removal and installation procedures of the axle hub and the knuckle have been
revised. <EVOLUTION-VI>
AXLE HUB AND KNUCKLE <EVOLUTION-VI>
REMOVAL AND INSTALLATION
Caution
(1) For vehicles with AYC, be careful when handling the pole piece at the tip of the speed sensor so as
not to damage it by striking against other parts.
(2) For vehicles with AYC, be careful not to damage the rotors installed to B.J. outer race during removal
and installation of the drive shaft.
Post-installation Operation
D
Check the Dust Cover for Cracks or Damage by
Pushing it with Finger.
1
2
3
4
5
6
7
8
12
14
15
13
88 Nm
108 – 127 Nm
90 – 110 Nm
15 – 33 Nm
177 – 275 Nm
25 Nm
25 Nm
9 Nm
103 Nm
74 –87
Nm
11
9
10
16
10
11
Ball joint kit
Removal steps
1. Front speed sensor<Vehicles with
AYC>
A
A
"
2. Caliper assembly
3. Brake disc
4. Split pin
A
B
" "
A
A
5. Drive shaft nut
6. Front hub assembly
7. Dust shield
8. Connection for lower arm ball joint
9. Connection bolt for lower arm joint
10. Lower arm ball joint
11. Dust cover
12. Split pin
A
C
"
13. Connection for tie rod end
A
D
"
14. Front drive shaft
15. Front strut mounting bolt
16. Knuckle
NOTE
Follow the conventional procedures for removal
and installation service points.
FRONT AXLE –
Axle Hub and Knuckle <EVOLUTION-VI>
26-2
INSPECTION
LOWER ARM BALL JOINT ROTATION STARTING
TORQUE CHECK
(1) After shaking the ball joint stud several times, install the
nut to the stud and use the special tool to measure the
rotation starting torque of the ball joint.
Standard value: 1.0 – 3.4 Nm
(2) When the measured value exceeds the standard value,
replace the ball joint assembly.
(3) When the measured value is lower than the standard
value, check that the ball joint turns smoothly without
excessive play. If so, it is possible to use that ball joint.
LOWER ARM BALL JOINT DUST COVER
REPLACEMENT
When the dust cover is damaged during service work or grease
leaks out from the dust cover, replace the dust cover in the
conventional procedure. After replacement, check the dust
cover for cracks or damage by pushing it with finger.
MB990326
27-1
REAR AXLE
CONTENTS
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ON-VEHICLE SERVICE
<VEHICLES WITH AYC>
Rear Axle Total Backlash Check
. . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . .
Differential Carrier Oil Seal
Replacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Speed Sensor Output Voltage
Measurement <Vehicles without ABS>
HYDRAULIC UNIT
<VEHICLES WITH AYC>
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