Mitsubishi Lancer Evolution VI. Manual — part 14
ENGINE –
Exhaust Manifold
11-31
EXHAUST MANIFOLD
REMOVAL AND INSTALLATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
9 Nm
19 Nm
41 Nm
16 Nm
12 Nm
59 Nm
59 Nm
59 Nm
54 Nm
14 Nm
49 Nm
41 Nm
10 Nm
10 Nm
11 Nm
29 Nm
30 Nm
Head mark 7:
9 Nm
Head mark 10: 13 Nm
Removal steps
1. Engine hanger
2. Turbocharger heat protector
3. Oxygen sensor
4. Exhaust fitting
5. Exhaust fitting gasket
6. Air outlet fitting
"
C
A
7. Air outlet fitting gasket
8. Oil return pipe
"
B
A
9. Gasket
"
B
A
10. Oil return pipe gasket
(Oil pan side)
11. Oil return pipe gasket
(Turbocharger side)
12. Turbocharger assembly
13. Turbocharger gasket
14. Oil pipe
15. Water pipe
16. Water pipe
17. Turbocharger
"
A
A
18. Exhaust manifold
19. Exhaust manifold gasket
ENGINE –
Exhaust Manifold
11-32
INSTALLATION SERVICE POINTS
"
A
A
EXHAUST MANIFOLD INSTALLATION
Tighten the exhaust manifold mounting nuts to the specified
torque in the sequence given in the illustration.
"
B
A
GASKET / OIL RETURN GASKET INSTALLATION
EVOLUTION IV AND V
Install the gasket with the silicon-printed side toward the oil
pan and with the tabbed end directed as shown.
EVOLUTION VI
(1) Install the gasket with the tabbed end directed as shown.
(2) Apply sealant to both sides of the oil return pipe gasket
and leave it for 20 minutes to dry before installing. Tighten
the mounting bolts to the specified torque.
Specified sealant:
3M
TM
AAD Part No. 8731 or equivalent
NOTE
If mounting bolts with head mark 7 have been used,
be sure to replace them with bolts having head mark
10.
1
2
3
4
5
6
7
8
9
Timing belt side
Oil pan
Oil return
pipe gasket
Silicon print
Timing belt side
Oil pan
Oil return
pipe gasket
Oil pan
Oil return
pipe
Gasket
ENGINE –
Exhaust Manifold
11-33
"
C
A
GASKET INSTALLATION
Position the projection as shown in the illustration.
Projection
ENGINE –
Water Pump and Water Hose
11-34
WATER PUMP AND WATER HOSE
REMOVAL AND INSTALLATION <EVOLUTION VI>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
14 Nm
10 Nm
22 Nm
11 Nm
11 Nm
24 Nm
24 Nm
29 Nm
9.8 Nm
13 Nm
Removal steps
1. Water hose
2. Water hose
3. Water hose
4. Water hose
"
E
A
5. Water temperature sensor
"
D
A
6. Water temperature gauge unit
7. Thermostat
8. Water outlet fitting
9. Thermostat housing
10. Thermostat housing gasket
"
A
A
11. O-ring
"
A
A
12. Water inlet pipe
"
A
A
13. O-ring
14. Water pump
15. Water pump gasket
16. Knock sensor
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