Mitsubishi Outlander (2013+). Manual — part 376
TORQUE SPECIFICATIONS
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-8
Adjusting shims (For adjustment of reduction gear preload)
Thickness mm
Identification
Thickness mm
Identification
0.56
−
1.32
−
0.60
−
1.36
−
0.64
−
1.40
−
0.68
−
1.44
−
0.72
−
1.48
−
0.76
−
1.52
−
0.80
−
1.56
−
0.84
−
1.60
−
0.88
−
1.64
−
0.92
−
1.68
−
0.96
−
1.72
−
1.00
−
1.76
−
1.04
−
1.80
−
1.08
−
1.84
−
1.12
−
1.88
−
1.16
−
1.92
−
1.20
−
1.96
−
1.24
−
2.00
−
1.28
−
TORQUE SPECIFICATIONS
M1233205000784
Transmission
Item
N
⋅m
Detent spring mounting bolt
6.9
Plug
7.5
Clip mounting bolt
5.9
Oil pump mounting bolt (M8 x 1.25 x 70 mm)
19
Oil pump mounting bolt (M8 x 1.25 x 36 mm)
28
Control valve assembly mounting bolt
7.9
Manual valve lever mounting nut
22.1
Bracket mounting bolt
7.9
Oil strainer mounting bolt
7.9
Oil pan mounting bolt
7.9
Drain plug
34.3
Oil guide mounting bolt
5.9
Bracket mounting bolt
26
SEALANTS
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-9
Transfer
Item
N
⋅m
Transfer mounting bolt
68
± 9
Cover mounting bolt
12
± 2
SEALANTS
M1233206000345
Transmission
Item
Specified sealant and adhesive
Converter housing
Loctite 509
Transfer
Item
Specified sealant and adhesive
Cover
Mitsubishi Part No. MD997740 or equivalent
FORM-IN-PLACE GASKET (FIPG)
This transmission has several areas where the
form-in-place gasket (FIPG) is used for sealing. To
ensure that the FIPG fully serves its purpose, it is
necessary to observe some precautions when apply-
ing it. Bead size, continuity and location are of para-
mount importance.
Too thin a bead could cause leaks. Too thick a bead,
on the other hand, could be squeezed out of location,
causing blocking or narrowing of fluid passages. To
prevent leaks or blocking of passages, therefore, it is
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.
FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.
Baffle plate mounting bolt
19
Oil pump cover mounting bolt
19
Chain cover mounting nut
5.9
Converter housing mounting bolt
45
Manual control lever mounting nut
17.2
Inhibitor switch mounting bolt
5.5
Primary pulley speed sensor mounting bolt
5.9
Secondary pulley speed sensor mounting bolt
5.9
CVT fluid cooler mounting bolt
4.2
Plug
7.5
Control cable bracket mounting bolt
25
± 4
Oil filler tube mounting bolt
8.5
± 3.5
Harness bracket mounting bolt
25
± 4
Corrgate clump bracket mounting bolt
25
± 4
Air breather bracket mounting bolt
25
± 4
Roll rod adapter bracket mounting bolt
90
± 10
Reduction gear nut
250
Final gear mounting bolt
130
Item
N
⋅m
LUBRICANT(S)
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-10
CAUTION
When re-applying liquid gasket (FIPG), be sure
that:
1. Residues of FIPG are cleared from all the ins
and outs of parts;
2. Use Mitsubishi genuine parts cleaner
(MZ100387) or equivalent to well degrease the
FIPG-applied surface.
3. FIPG is correctly applied in accordance with
FIPG Application.
Disassembly
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool.
Surface Preparation
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper.
Make sure that the FIPG application surfaces is flat
and smooth. Also make sure that the surface is free
from oils, greases and foreign substances. Do not fail
to remove old FIPG that may remain in the fastener
fitting holes.
FIPG Application
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet. Do not
allow FIPG to spread beyond the sealing areas dur-
ing installation. Avoid operating the transmission or
letting oils or water come in contact with the sealed
area before a time sufficient for FIPG to harden
(approximately one hour) has passed.
FIPG application method may vary from location to
location. Follow the instruction for each particular
case described later in this manual.
LUBRICANT(S)
M1233200400453
Transmission
Item
Specified lubricant
CVT fluid application parts
MITSUBISHI MOTORS GENUINE CVTF-J4
Vaseline application parts
White vaseline (main ingredient: isoparaffinic
hydrocarbon)
Transfer
Item
Specified lubricant
Transfer oil application parts
MITSUBISHI MOTORS GENUINE super hypoid
gear oil API classification GL-5 SAE80
O-ring
MITSUBISHI MOTORS GENUINE CVTF-J4
Oil seal
Retinax A
SPECIAL TOOLS
M1233207000490
Transmission
Tool
Tool number
Name
Use
MB990590
A
B
MB990590
Real axle shaft oil
seal remover
Removal of outer race of reduction gear
bearing and differential side bearing
SPECIAL TOOLS
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-11
MB992039
Slide hammer
puller
Removal of outer race of reduction gear
bearing and differential side bearing
MB992139
Spring compressor Removal and installation of reverse brake
MB990779
Bar
Installation of differential side bearing
outer race (converter housing side)
<F1CJA>
MB990780
Real axle shaft
bushing installer
Installation of differential side bearing
outer race (converter housing side
<F1CJA> and transmission case side)
MB991168
MB991168
Differential oil seal
installer
Installation of differential side bearing
outer race (converter housing side)
<W1CJA>
MB991702
Adapter
Installation of differential side bearing
outer race (converter housing side)
<W1CJA>
MB990932
Installer adapter
Reduction gear bearing outer race
MB990938
Installer bar
Reduction gear bearing outer race
Tool
Tool number
Name
Use
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