Mitsubishi Outlander (2013+). Manual — part 389
TRANSFER
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-60
TRANSFER
DISASSEMBLY AND REASSEMBLY
M1233006700919
AKC00033
4
7
5
1
2
AB
6
3
Disassembly steps
1.
Dust seal guard
>>C<<
2
Oil seal
3.
O-ring
4.
O-ring
>>B<<
5.
Oil seal
>>A<<
6.
Oil seal
7.
Transfer
REASSEMBLY SERVICE POINT
>>A<< OIL SEAL INSTALLATION
CAUTION
Pay attention to the transfer case that can possi-
bly twist when the pin projection is too large.
AK704826
0.2 ± 0.1 mm
MB992154
AC
MB992154
Pin
Pin
1. Adjust the projection allowances of the two pins of
the special tool, Oil Seal Installer (MB992154) to
be 0.2
± 0.1 mm.
NOTE: The two pins are inserted into the special
tool, Oil Seal Installer (MB992154). When the oil seal
is replaced, the traces are found on the transfer case
so that the replacement using the specified special
tool can be recognized.
2. Apply specified grease to the oil seal lip area.
TRANSFER
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-61
Specified grease: Retinax A
AK704297
MD998812
MB992154
AD
3. Using the special tool, install the oil seal.
• Oil seal installer (MB992154)
•
AK704942
AC
Installer cap (MD998812)
4. Check whether the two traces are found on the
transfer case.
>>B<< OIL SEAL INSTALLATION
AK600036
MB992142
AC
MB992075
1. Using the special tools to install the oil seal.
• Oil seal installer (MB992142)
• Handle (MB992075)
2. Apply specified grease to the oil seal lip area.
Specified grease: Retinax A
>>C<< OIL SEAL INSTALLATION
AK602387AB
MB990936
1. Using the special tool, Installer adapter
(MB990936), install the oil seal.
2. Apply transfer oil to the lip of oil seal.
25-1
GROUP 25
PROPELLER SHAFT
CONTENTS
SERVICE SPECIFICATION . . . . . . . .
LUBRICANT. . . . . . . . . . . . . . . . . . . .
SPECIAL TOOL . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . .
PROPELLER SHAFT UNIVERSAL JOINT CHECK
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROPELLER SHAFT . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
SERVICE SPECIFICATION
PROPELLER SHAFT
25-2
SERVICE SPECIFICATION
M1251000300555
Item
Limit
Deflection of the propeller shaft mm
Front
1.0
Rear
1.0
LUBRICANT
M1251000400659
Item
Specified lubricant
Quantity
Sleeve yoke of the front propeller shaft
Hypoid gear oil API classification GL-5
SAE80
Adequate
SPECIAL TOOL
M1251000600244
Tool
Number
Name
Use
MB991193
MB991193
Plug
Prevent the entry of foreign materials into
the transfer case during removal of the
propeller shaft.
ON-VEHICLE SERVICE
PROPELLER SHAFT UNIVERSAL JOINT
CHECK
M1251002400332
PROPELLER SHAFT VISUAL CHECK
1. Place the gearshift lever to the selector lever to
the "N" position.
2. Check the propeller shaft for dent, damage or
crack.
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