Mitsubishi Outlander (2013+). Manual — part 381
AK502225AC
Pulley ratio linkage
Pin
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-28
47.Remove the control valve assembly from the
transmission case in the following way.
(1) Insert pins etc. (
φ3 mm) into linkage stopper
holes of the control valve assembly to fix the
pulley ratio linkage.
AK502226AC
A
A
A
A
A
A
A
A
A
A
B
(2) Remove mounting bolt of the control valve
assembly.
Bolt symbol
A
B
Shank length mm
54
44
Quantity
10
1
AKA00546
(3) Remove the control valve assembly from the
transmission case.
NOTE: Tilt the control valve assembly, and
after removing from the manual shaft side,
remove the terminal body from the transmis-
sion case.
AK502228
48.Remove the bush from the control valve.
AK502229AC
49.Remove the lip seal from the transmission case.
AK502233
50.Remove the valve body harness from the control
valve.
AK502235AC
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-29
51.Remove the oil pump from the transmission case.
(One fastening bolt is installed at the backside
from the transmission case side.)
AK502236
52.Remove the O-ring from the oil pump fastening
bolt.
AK502237AC
53.Remove the lip seal from the transmission case.
AK502821AC
MB992039
MB990590
54.Using the special tools, remove outer race of the
differential side bearing from the transmission
case.
• Rear axle shaft oil seal remover (MB990590)
• Slide hammer puller (MB992039)
55.Using cylinder gage etc., measure the mounting
bore diameter of differential side bearing outer
race at the transmission case side; if the standard
value is not satisfied, then replace the CVT
assembly.
Standard value:
φ67.949 − 67.979 mm
AK502239
56.Remove the adjusting shim from the transmission
case.
AK502822 AC
MB992039
MB990590
57.Using the special tools, remove outer race of the
reduction gear bearing from the transmission
case.
• Rear axle shaft oil seal remover (MB990590)
• Slide hammer puller (MB992039)
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-30
58.Using cylinder gage etc., measure the mounting
bore diameter of reduction gear bearing outer
race at the transmission case side; if the standard
value is not satisfied, then replace the CVT
assembly.
Standard value:
φ61.949 − 61.979 mm
AK502241
59.Remove the adjusting shim from the transmission
case.
CAUTION
When removing the side oil seal, be careful not to
cause damage to the transmission case.
AK502242
60.Using a flat blade screwdriver etc., remove the
side oil seal from the transmission case.
AK502243AC
61.Remove the detent spring from the transmission
case.
AK502244
62.Remove the forward clutch assembly from the
transmission case.
AK502245
63.Remove the needle bearing on forward clutch
drum side from the sun gear.
AK502246
64.Remove the sun gear from the planet carrier.
AK502247
65.Remove the needle bearing on primary pulley
side from the sun gear.
AK502248
TRANSMISSION
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-31
66.Remove the planet carrier from the transmission
case.
AK502249
67.Remove the needle bearing from the planet
carrier.
CAUTION
Check if there is a damage, deformation, a burn
mark or permanent set on the dish plate, driven
plate, snap ring, and drive plate. Replace any
defective part.
AK502250
68.Using a flat blade screwdriver etc., remove the
reverse brake retaining plate, drive plate, driven
plate, and dish plate from the transmission case.
CAUTION
• Set the spring compressor right on top of the
spring of spring retainer assembly.
•
AK502251
MB992139
AD
Do not remove the return spring from the
spring retainer assembly.
69.Using the special tool, Spring compressor
(MB992139), compress the return spring, and
remove the snap ring from the transmission case.
70.Remove the retaining plate and return spring
assembly.
CAUTION
Be careful because that the reverse brake piston
may be stuck if compressed air is fed exces-
sively.
AK502252AC
AK502253
71.Feed the air in the oil hole shown in the diagram,
and remove the reverse brake piston from the
transmission case.
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