Mitsubishi Outlander (2013+). Manual — part 16
FRONT PILLAR
WELDED PANEL REPLACEMENT
3-9
FRONT PILLAR
M4030005002113
CAUTION
When repairing the area using sound dampening foam material do not use firing tools since the
sound dampening foam material may burn.
ABC99914
AB
Symbol
Operation description
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
ABB00889
A
B
C
270 mm
C
AB
B
E
D
A
G
F
Sound dampening
foam material
REPAIR WELDS
The same position as the
new front outer pillar parts
FRONT PILLAR
WELDED PANEL REPLACEMENT
3-10
NOTE: Refer to the Fender Shield section on
for the welding points with the front deck frame rear
upper.
NOTE ON REPAIR WORK
ABB00890AB
E
F
D
G
Sound dampening
foam material
(With the front deck frame rear upper
and side outer panel removed)
(With the side outer panel removed)
FRONT PILLAR
WELDED PANEL REPLACEMENT
3-11
REMOVAL
1. Cut the side outer panel as shown to separate the
front pillar reinforcement lower from the front pillar
upper reinforcement and the side sill
reinforcement outer rear.
INSTALLATION
1. Install the new front lower inner pillar parts.
2. When installing the new side sill reinforcement
parts, remove the side sill reinforcement outer
rear and the side sill bulkhead A from the side sill
reinforcement.
3. When installing the new front pillar reinforcement
lower inner parts, in order to prevent the dripping
of sound dampening foam material to be filled into
the front pillar in the next process, install the front
pillar silencer lower to the front pillar
reinforcement lower inner, and then apply the
butyl-tape to close the hole and gap of the front
pillar silencer lower.
4. Prior to assembling the new front outer pillar
parts, apply the body sealant to the area shown in
the figure.
ABC00045AB
Cutting
position
270 mm
AB900563 AB
Side sill bulkhead A
Side sill reinforcement
outer rear
ABB00872 AB
Front pillar
silencer lower
ABB00893
AB
: Body sealant
NOTE:
ABC00044
AB
A
A
: Sound dampening foam material
NOTE:
Front inner
pillar lower
Front pillar
reinforcement lower
CENTRE PILLAR
WELDED PANEL REPLACEMENT
3-12
5. After installing the front outer pillar, seal the hole
and flange with bolt and sheet-metal tape, and
then fill the hole with foam materials as shown in
the figure.
Sound dampening foam material: 3M ATD
Part No.08463
6. Wait 2 hours after filling the sound dampening
foam material to remove the bolt and aluminium
tape, then melt the sound dampening foam
material with a soldering gun so a clip, etc. can
thoroughly be inserted in the hole filled with sound
dampening foam material.
CENTRE PILLAR
M4030006001362
CAUTION
When repairing the area using sound dampening foam material do not use firing tools since the
sound dampening foam material may burn.
AB100787
ABC00015
AB
Symbol
Operation description
Spot welding
MIG plug welding : indicates two panels to be welded
: indicates three panels to be welded
MIG spot welding
MIG arc welding (continuous)
Braze welding
Anti-corrosion agent application locations
(Use access holes to apply liberally to butt-welded joints.)
( )
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