Mitsubishi Outlander (2013+). Manual — part 498

WINDOW GLASS

BODY

42A-12

WINDOW GLASS INSTALLATION

AC306636

Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with Parts Cleaner
(MZ100387 or equivalent), and let dry for
3 minutes or more.

Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesive surface
with Parts Cleaner (MZ100387 or
equivalent), and let dry for 3 minutes
or more.

Cleaning of adhesion surface
Clean off any dirt adhering to the adhesion
surface with Parts Cleaner (MZ100387 or
equivalent), and let dry for 3 minutes or
more.

Attaching of dual lock fastener
Attach the dual lock fastener to set the
positions for the glass to be installed.

Gluing of window dam and window spacer
Glue the window dam and window spacer to the glass, following the standard position
all the way around the inside edge of the glass.

Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of the glass.

Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.

Cleaning
After removing excess adhesive from the body or glass with a spatula, etc.
Clean off with Parts Cleaner (MZ100387 or equivalent).

Checking for water leaks
Carry out a shower test to check that no water leaks through.

Replace the glass

Reusing the glass

Window glass installation procedure

Body side

Window glass side

Application of primer
Do not apply primer on residual adhesive as doing so may affect adhesion. apply enough primer on adhesion surface evenly taking
care not to apply it on the residual adhesive. after applying primer, let it dry for 3 minutes or more.

AI

WINDOW GLASS

BODY

42A-13

WINDSHIELD

REMOVAL AND INSTALLATION

M1422001001844

Pre-removal and post-installation operation
• Front deck garnish removal and installation (Refer to

GROUP 51

− Windshield Wiper .)

• Roof drip moulding removal and installation (Refer to

GROUP 51

− Moulding .)

• Front pillar trim removal and installation (Refer to GROUP

52A

− Interior Trim .)

• Inside rear view mirror assembly removal and installation

(Refer to GROUP 52A

− Inside Rear View Mirror .)

• Lighting control sensor removal and installation <Vehicles

with lighting control sensor> (Refer to GROUP 54A

−

Lighting Control Sensor .)

ACB05610

1

2

4

5

N

N

N

Wiper deicer
connector
(Some models)

2

N

3

N

AB

ACB06025AB

1

1

15

12

15

12

3

A

A

B

B

5

Unit: mm

Section B – B

Section A – A

Apply the primer and adhesive along the fictitious lines
(seal line) between the marks

Ceramic line

Seal line

Mark

Primer

Primer

Seal line centre

Seal line centre

Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent

4

5

5

3

Overlap: min. 30

Seal line

Mark

Seal line

Removal steps

<<

A

>>

>>

B

<<

1.

Windshield glass

2.

Windshield side moulding

3.

Windshield upper moulding

>>

A

<<

4.

Glass stopper

>>

A

<<

5.

Windshield spacer

WINDOW GLASS

BODY

42A-14

REMOVAL SERVICE POINTS

<<A>> WINDSHIELD GLASS REMOVAL

1. In order to protect the body (paint surface), apply

a cloth tape to the body area along the windshield
glass opening.

2. When separating adhesive using a piano wire

(1) Use a knife to cut away the moulding.
(2) Use a sharp-point drill to make a hole in the

windshield adhesive.

(3) Pass the piano wire from the inside of the

vehicle through the hole.

CAUTION

Do not let the piano wire touch the edge of the
windshield glass.

ACX00474

(4) Pull the piano wire alternately from the inside

and outside along the windshield glass to cut
away the adhesive.

3. When cutting away adhesive using a windshield

knife

AC002060

WINDOW GLASS

BODY

42A-15

(1) Using glass adhesive knife

CAUTION

If you lever the glass adhesive knife, the wind-
shield glass may be damaged.

AC207478 AB

Glass adhesive knife

(2) Holding the tip of the glass adhesive knife and

the windshield glass edge at right angles, align
the blade of the glass adhesive knife with the
windshield glass surface and edge, and pull
the blade parallel to the edge to cut away the
adhesive.

ACX00475

MB990480

AC

4. Make mating marks on the windshield glass and

body, and use the special tool window glass
holder (MB990480) to remove the windshield
glass.

ACX00476

CAUTION

• Be careful not to cut away more adhesive

than is necessary.

• Be careful also not to damage the paintwork

on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.

5. Use a knife to cut away the remaining adhesive so

that the thickness is within 2 mm around the entire
circumference of the body flange.

6. Finish the flange surfaces so that they are

smooth.

7. If the windshield glass is reused, scrape away all

traces of old adhesive, the glass stopper, and the
windshield spacer.

INSTALLATION SERVICE POINTS

>>A<< WINDSHIELD SPACER/GLASS
STOPPER INSTALLATION

CAUTION

Before the next operation, leave the decreased
parts for 3 minutes or more to dry. Do not touch
the coated surface.

1. Use parts cleaner (MZ100387 or equivalent) to

degrease the inside circumference of the
windshield glass and the body flanges.