Mitsubishi Outlander (2013+). Manual — part 399

REAR AXLE HUB ASSEMBLY

REAR AXLE <2WD>

27A-5

REMOVAL SERVICE POINT

<<A>> PARKING BRAKE REAR CABLE
CONNECTION <REAR BRAKE CALIPER
ASSEMBLY SIDE>

ACB06000

Parking brake
rear cable

Parking brake lever

AC

Cable retainer

Compress the tabs on the cable retainer to pull out
the parking rear cable through the parking lever hole
of the rear brake caliper assembly.

NOTE:

.

•

When pulling out the parking rear cable, be care-
ful not to damage the tab on the cable retainer.

•

ACC00342

Hose clip

Cable retainer

AB

Example: Insert the 12.8-mm hose clip (MB248923)

into the parking rear cable. Then push the clip
over the cable retainer to protect the tabs.

<<B>>CALIPER ASSEMBLY REMOVAL

1. Remove the caliper assembly with brake hose.

2. Secure the removed caliper assembly with a wire

or other similar material at a position where it will
not interfere with the removal and installation of
the rear wheel hub assembly.

INSTALLATION SERVICE POINT

>>A<< PARKING BRAKE REAR CABLE
CONNECTION (REAR BRAKE CALIPER
ASSEMBLY SIDE) INSTALLATION

1. Guide the parking brake rear cable through the

parking lever hole of the rear brake caliper
assembly to the cable retainer.

ACB06000

Parking brake
rear cable

Parking brake lever

Cable retainer

AB

2. Pull back the parking brake rear cable to assure it

is tightly fastened to the cable retainer.

INSPECTION

M1271002100559

• Check the oil seal of the rear hub wheel bearing

for crack or damage.

• Check the rear hub wheel bearing for wear or

damage.

27B-1

GROUP 27B

REAR AXLE <4WD>

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

27B-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

27B-2

SEALANT AND ADHESIVE. . . . . . . .

27B-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

27B-3

ON-VEHICLE SERVICE. . . . . . . . . . .

27B-6

REAR AXLE TOTAL BACKLASH CHECK .

27B-6

GEAR OIL LEVEL CHECK . . . . . . . . . . . . .

27B-7

GEAR OIL REPLACEMENT . . . . . . . . . . . .

27B-7

WHEEL BEARING AXIAL PLAY CHECK . .

27B-7

HUB BOLT REPLACEMENT . . . . . . . . . . .

27B-7

DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27B-8

REAR AXLE HUB ASSEMBLY . . . . .

27B-9

REMOVAL AND INSTALLATION . . . . . . . .

27B-9

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

27B-13

DRIVESHAFT ASSEMBLY. . . . . . . . .

27B-14

REMOVAL AND INSTALLATION . . . . . . . .

27B-14

DISASSEMBLY AND REASSEMBLY . . . . .

27B-18

DIFFERENTIAL CARRIER ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27B-21

REMOVAL AND INSTALLATION . . . . . . . .

27B-21

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27B-23

REASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

27B-28

SERVICE SPECIFICATIONS

REAR AXLE <4WD>

27B-2

SERVICE SPECIFICATIONS

M1271000301419

Item

Standard value

Limit

Rear axle total backlash mm

−

5

Wheel bearing axial looseness mm

−

0.05

Hub rotation starting torque N

⋅m

−

1.4

Electronic control coupling stud bolt length mm

21.6

− 24.4

−

Final drive gear backlash mm

0.08

− 0.15

−

Drive gear runout on backside mm

−

0.05

Differential gear backlash mm

0

− 0.076

0.2

Drive pinion rotation torque N

⋅m

When replaced with
new one
(coated with rust
inhibitor oil)

0.7

− 1.2

−

ETJ boot assembly dimension mm

75

± 3

−

LUBRICANTS

M1271000401212

Item

Specified lubricant

Quantity

Gear oil

Hypoid gear oil API classification GL-5, SAE 80

Approx. 0.4 L

ETJ joint

Repair kit grease

75

± 10 g

SEALANT AND ADHESIVE

M1271000500711

Item

Specified sealant and adhesive

Remark

Differential cover assembly

ThreeBond 1217

Semi-drying sealant

Vent plug

ThreeBond 1215, 1216, 1217 or
equivalent

Joint between differential carrier and
electronic control coupling

Tightening area between drive gear and
differential case

LOCTITE No.271

Anaerobic adhesive

SPECIAL TOOLS

REAR AXLE <4WD>

27B-3

SPECIAL TOOLS

M1271000601443

Tool

Number

Name

Use

MB991115

Oil seal installer

Oil seal press-fitting (used in
combination with MB990938)

B990767

MB990767

Front hub and flange
yoke holder

Hub fixing

MB991618

MB991618

Hub bolt remover

Removal of hub bolt

B992700

M

MB992700

Lock nut chisel

Raising up the swaged part driveshaft
nut

MB990241AD

B

A

MB990241
A:MB990242
B:MB990244

Rear axle shaft puller
A: Puller shaft
B: Puller bar

• Driveshaft removal

• Rear wheel hub assembly removal

MB991354

MB991354

Puller body

MB990211

MB990211

Slide hammer

Rear wheel hub assembly removal

A

B

C

MB991017

A:MB991017
B:MB990998
C:MB991000

A, B: Front hub
remover and installer
C: Spacer

• Wheel bearing temporarily fixing

• Hub rotation starting torque

measurement

• Wheel bearing axial looseness

measurement
Use MB991000 (a part of
MB990998) for spacer