Mitsubishi Outlander (2013+). Manual — part 270
AK502390
Dowel pin
AC
CAMSHAFT
ENGINE OVERHAUL
11B-34
4. Set the dowel pins of the camshaft at the
illustrated positions.
AK503813
2
E
Cap No.
1
2
6
5
2
1
6
5
AC
8
7
4
3
8
7
4
3
Identification mark
5. Install them upon checking the identification mark
so as not to misidentify cap No. and to confuse
the inlet side with the exhaust side.
Identification mark
I: Inlet side
E: Exhaust side
6. Tighten each camshaft bearing cap mounting bolt
to the specified torque of 12
± 1 N⋅m in the order
of number shown in the figure in two or three
steps.
AK503814
4
3
2
1
1
3
4
2
(1)
(2)
AC
Timing chain side
7. Tighten each front camshaft bearing cap
mounting bolt to the temporarily torque of 17
± 3
N
⋅m in the order of number shown (1).
8. Tighten each front camshaft bearing cap
mounting bolt to the specified torque of 30
± 2
N
⋅m in the order of number shown (2).
>>C<< O-RING / OIL FEEDER CONTROL
VALVE INSTALLATION
CAUTION
• The O-ring must not be reused.
•
AK303651AE
Tape
Wind non-adhesive tape (seal tape, etc.)
around the notch of the oil passage of the oil
feeder control valve before installing the
O-ring to prevent damage. Damage to the
O-ring causes oil leakage.
1. Apply a small amount of engine oil to the O-ring of
the oil feeder control valve.
2. Install the oil feeder control valve on the cylinder
head.
3. Tighten the oil feeder control valve to the specified
torque of 10
± 2 N⋅m.
CAMSHAFT
ENGINE OVERHAUL
11B-35
INSPECTION
M1113027000961
CAMSHAFT
AK503020AC
Measure camshaft height (camshaft major axis). If
the height exceeds the limit, replace the camshaft.
Standard value:
Inlet: 43.25 mm
Exhaust: 45.00 mm
Limit:
Inlet: 42.75 mm
Exhaust: 44.50 mm
CAMSHAFT BEARING (METAL) OIL
CLEARANCE (PLASTIGAGE METHOD)
1. Thoroughly wipe oil on the outside diameter of the
camshaft and the inside diameter of the bearing.
2. Install the bearing to the camshaft.
AK503390
Plastigage
AC
3. Put straightly the Plastigage having the length of
the bearing width on the journal axis, centring the
axis.
4. Carefully install the bearing cap. Tighten the bolt
as instructed in >>B<< Bolt Installation Point.
5. Remove the bolt and the bearing cap carefully.
AK503391
Plastigage
AC
6. Measure the Plastigage whose width is most
compressed using the scale printed on the
Plastigage bag. When the measured value
deviates from the standard one, replace the
bearing.
Standard value: 0
− 0.032 mm
CAUTION
When the bearing is used again, be careful not to
reverse the cylinder head side and the camshaft
side at the installation.
VALVE TAPPET
0
0
3
0
.
AK703500AE
Thickness stamp
Under view
1. Check the Thickness stamp.
AK304938
AB
Wall
thickness
2. If the measured value in the table value is not in
agreement with the value in the table to the
Thickness stamp, replace the valve tappet.
There are 47 kinds of valve tappets at intervals of
0.015 mm in the range between 3.000 and 3.690
mm.
Thickness
stamp
Thickness
Thickness
stamp
Thickness
Thickness
stamp
Thickness
3.000
3.000 mm
3.240
3.240 mm
3.480
3.480 mm
3.015
3.015 mm
3.255
3.255 mm
3.495
3.495 mm
3.030
3.030 mm
3.270
3.270 mm
3.510
3.510 mm
3.045
3.045 mm
3.285
3.285 mm
3.525
3.525 mm
3.060
3.060 mm
3.300
3.300 mm
3.540
3.540 mm
3.075
3.075 mm
3.315
3.315 mm
3.555
3.555 mm
3.090
3.090 mm
3.330
3.330 mm
3.570
3.570 mm
3.105
3.105 mm
3.345
3.345 mm
3.585
3.585 mm
3.120
3.120 mm
3.360
3.360 mm
3.600
3.600 mm
3.135
3.135 mm
3.375
3.375 mm
3.615
3.615 mm
3.150
3.150 mm
3.390
3.390 mm
3.630
3.630 mm
3.165
3.165 mm
3.405
3.405 mm
3.645
3.645 mm
3.180
3.180 mm
3.420
3.420 mm
3.660
3.660 mm
3.195
3.195 mm
3.435
3.435 mm
3.675
3.675 mm
3.210
3.210 mm
3.450
3.450 mm
3.690
3.690 mm
3.225
3.225 mm
3.465
3.465 mm
CAMSHAFT
ENGINE OVERHAUL
11B-36
CYLINDER HEAD AND VALVES
ENGINE OVERHAUL
11B-37
CYLINDER HEAD AND VALVES
REMOVAL AND INSTALLATION
M1113006903463
AK703803
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
35 ± 2 N·m
AD
21
Apply engine oil to
all moving parts
before installation.
+90˚ +90˚
35 ± 2 N·m +90˚ +90˚
Removal steps
>>D<<
1. Cylinder head bolt
>>D<<
2. Cylinder head bolt washer
>>D<<
3. Cylinder head bolt & washer
assembly
>>C<<
4. Cylinder head assembly
>>C<<
5. Cylinder head gasket
6. Oil feeder control valve (OCV) filter
<<A>>
>>B<<
7. Retainer lock
8. Valve spring retainer
9. Valve spring
10. Inlet valve
<<A>>
>>B<<
11. Retainer lock
12. Valve spring retainer
13. Valve spring
14. Exhaust valve
<<B>>
>>A<<
15. Valve stem seal
<<B>>
>>A<<
16. Valve stem seal
17. Inlet valve guide
18. Exhaust valve guide
19. Inlet valve seat
20. Exhaust valve seat
21. Cylinder head
Removal steps (Continued)
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