Mitsubishi Outlander (2013+). Manual — part 332
FUEL TANK <4WD>
FUEL SUPPLY
13B-12
FUEL TANK <4WD>
REMOVAL AND INSTALLATION <4WD>
M1135001904061
Pre-removal operation
• Fuel Pump Connector Disconnection (Refer to GROUP
13A
− On-vehicle Service, How to Reduce Pressurized
Fuel Lines ).
• Fuel Draining.
• Propeller Shaft Removal (Refer to GROUP 25 − Propeller
Shaft ).
• Centre Exhaust Pipe Removal (Refer to GROUP 15 −
Exhaust Pipe and Main Muffler ).
Post-installation operation
• Centre Exhaust Pipe Removal (Refer to GROUP 15 −
Exhaust Pipe and Main Muffler ).
• Propeller Shaft Installation (Refer to GROUP 25 − Propel-
ler Shaft ).
• Fuel Refilling.
• Fuel Leak Check (Refer to
).
ACB05947
13 ± 2 N·m
13 ± 2 N·m
41 ± 10 N·m
41 ± 10 N·m
22 ± 5 N·m
9
9
10
11
4
8
6
1
2
3
15
12
AB
16
7
5
5
3.5 ± 1.5 N·m
20 ± 5 N·m
20 ± 5 N·m
14
13
N
Removal steps
•
Second seat assembly (Refer to
GROUP 52A
− Second Seat
Assembly ).
<<
A
>>
1.
Fuel pump and gauge assembly
connector
<<
A
>>
>>
C
<<
2.
Fuel main pipe connection
<<
B
>>
3.
Fuel gauge unit connector
4.
Fuel vapour pipe connection
5.
Front floor under cover
>>
B
<<
6.
Fuel filler hose
7.
Fuel shut-off valve
8.
Fuel filler neck breather hose
<<
C
>>
9.
Parking brake rear cable clamp
connection
•
Differential mount bracket
mounting bolt
<<
C
>>
10. Fuel tank band
<<
C
>>
11. Fuel tank assembly
12. Fuel tank cap
<<
D
>>
>>
A
13. Rivet
<<
D
>>
>>
A
14. Filler neck protector
15. Fuel filler neck assembly
16. Fuel vapour hose
Removal steps (Continued)
FUEL TANK <4WD>
FUEL SUPPLY
13B-13
REMOVAL SERVICE POINTS
<<A>> FUEL PUMP AND GAUGE ASSEM-
BLY CONNECTOR/SPARE CONNEC-
TOR/FUEL MAIN PIPE DISCONNECTION
ACB05942
Floor inspection lid (RH)
AB
1. Remove the floor inspection lid (LH).
ACB05941AB
Fuel pump and gauge
assembly connector
2. Disconnect the fuel pump and gauge assembly
connector.
AC606017
Retainer
Flat-tip
screwdriver
Fuel main pipe
AG
Fuel pump and
gauge assembly
3. Insert a flat-tipped screwdriver (6 mm wide and 1
mm thick) into the retainer of the fuel main pipe
connector.
CAUTION
When pushing up the retainer of the fuel main
pipe connector, pay attention to avoid damage to
the retainer.
AC606018
Retainer
Flat-tip screwdriver
Fuel main pipe
AG
Fuel pump and
gauge assembly
4. Turn the flat-tipped screwdriver inserted into the
retainer by 90 degrees to push up the retainer and
unlock the fuel main pipe connector.
5. Disconnect the fuel main pipe from the fuel pump
and gauge assembly.
<<B>> FUEL GAUGE UNIT CONNECTOR
DISCONNECTION
ACB05943
Floor inspection lid (RH)
AB
1. Remove the floor inspection lid (RH).
ACB05944AB
Fuel gauge
unit connector
2. Disconnect the fuel gauge unit connector.
<<C>> DIFFERENTIAL MOUNT BRACKET
MOUNTING BOLT/FUEL TANK
BAND/FUEL TANK ASSEMBLY REMOVAL
ACB05891AB
Lower
Tilt
Fuel tank
assembly
Differential
carrier assembly
Towards front
of vehicle
FUEL TANK <4WD>
FUEL SUPPLY
13B-14
1. Remove the fuel tank, continuously checking that
it does not make contact with the differential
carrier assembly.
AC506457AB
Fuel tank
assembly
2. Hold the fuel tank assembly with the transmission
jack, and remove the connecting bolts of fuel tank
band and the connecting nuts of fuel tank
assembly.
3. Remove the fuel tank assembly in the tilt direction,
paying attention not to bump it against the
differential carrier assembly.
<<D>> RIVET/FUEL FILLER NECK
PROTECTOR REMOVAL
CAUTION
Be careful not to damage the fuel filler neck pro-
tector with the drill.
AC606123
Fuel filler neck
protector
Rivet
Drill
AE
Use a drill (6.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
INSTALLATION SERVICE POINTS
>>A<< FUEL FILLER NECK PROTEC-
TOR/RIVET INSTALLATION
AC700168
Fuel filler neck protector
Rivet tool
AE
1
2
3
4
Rivet
Fixing parts
Rivet tool
Rivet
Portion A
Flange
Use a rivet tool shown in the illustration to connect
the parts with rivets by the following procedures.
1. Insert the rivet into a corresponding location.
2. Set the rivet tool at a portion A of rivet.
3. While pushing the flange surface of the rivet onto
parts to be fixed with the rivet tool, press the
handle of the tool.
4. Thin part of portion A of the rivet will be cut off and
the part is fixed in position.
>>B<< FUEL FILLER HOSE CONNECTION
AC707593AI
4.5 ± 1.5 mm
Hose clamp
After connecting the fuel filler hose, tighten the bolts
of hose clamp so that the tightening dimension is 4.5
± 1.5 mm.
FUEL TANK <4WD>
FUEL SUPPLY
13B-15
>>C<< FUEL MAIN PIPE CONNECTION
AC606019
Retainer
Fuel main pipe
AB
1. Pull up the retainer of fuel main pipe to unlock
before installing.
CAUTION
• When pushing in the retainer of the fuel main
pipe connector, pay attention to avoid dam-
age to the retainer.
•
AC606020
Retainer
Fuel main pipe
AJ
Fuel pump and
gauge assembly
After the installation of the fuel main pipe,
slightly pull the fuel main pipe to check that it
is connected securely. At this time, also
check that there is approximately 1 mm play.
2. Install the fuel main pipe to the fuel pump and
gauge assembly securely and push in the retainer
of the fuel main pipe connector to lock the fuel
main pipe and fuel pump and gauge assembly.
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