Mitsubishi Outlander (2013+). Manual — part 433

REAR SUSPENSION CROSSMEMBER

REAR SUSPENSION

34-20

REAR SUSPENSION CROSSMEMBER

REMOVAL AND INSTALLATION

M1341006801115

CAUTION

•

Pre-removal operation
• Control link arm removal (Refer to

P.34-5

.)

• Upper arm removal (Refer to

P.34-5

.)

• Rear suspension stabilizer bar removal (Refer to

P.34-18

.)

• Centre exhaust pipe and main muffler removal (Refer to

GROUP 15, Exhaust Pipe and Muffler .)

• Driveshaft removal (Refer to GROUP 27B − Driveshaft

assembly .)

• Rear differential assembly removal (Refer to GROUP27B

− Differential carrier assembly <4WD>.)

Post-installation operation
• Rear differential assembly installation (Refer to

GROUP27B

− Differential carrier assembly <4WD>.)

• Driveshaft installation (Refer to GROUP 27B − Driveshaft

assembly .)

• Centre exhaust pipe and main muffler installation (Refer

to GROUP 15, Exhaust Pipe and Muffler .)

• Rear suspension stabilizer bar installation (Refer to

P.34-18

.)

• Upper arm installation (Refer to

P.34-5

.)

• Control link installation (Refer to

P.34-5

.)

• Rear wheel alignment check and adjustment (Refer to

P.34-4

.)

• Check the beam direction of the headlamp (Low beam)

(Refer to GROUP 54A

− Headlamp Aiming ).

ACB05591AB

71 ± 10 N·m

3

71 ± 10 N·m

71 ± 10 N·m

12 ± 3 N·m

<2WD>

*

*

*

2

1

71 ± 10 N·m

*

The part indicated by

*

are the bolt with friction coefficient stabilizer. In removal, ensure there is no

damage, clean dust and soiling from the bearing and thread surfaces, and tighten them to the
specified torque.

ACB05592AB

71 ± 10 N·m

3

71 ± 10 N·m

71 ± 10 N·m

12 ± 3 N·m

<4WD>

*

*

*

2

1

71 ± 10 N·m

*

Removal steps

1.

Rear height sensor harness
connection <Vehicles with
discharge headlamp>

2.

Rear height sensor <Vehicles with
discharge headlamp>

3.

Rear suspension crossmember

REAR SUSPENSION CROSSMEMBER

REAR SUSPENSION

34-21

INSPECTION

M1341006900120

• Check the crossmember for cracks or deforma-

tion.

• Check all bolts for condition and straightness.

35A-1

GROUP 35A

BASIC BRAKE

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

35A-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

35A-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

35A-3

ON-VEHICLE SERVICE. . . . . . . . . . .

35A-3

BRAKE PEDAL CHECK . . . . . . . . . . . . . . .

35A-3

BRAKE BOOSTER OPERATION CHECK .

35A-5

CHECK VALVE OPERATION CHECK . . . .

35A-6

BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .

35A-7

BRAKE FLUID LEVEL SWITCH CHECK . .

35A-7

BRAKE PAD CHECK . . . . . . . . . . . . . . . . .

35A-7

BRAKE PAD REPLACEMENT . . . . . . . . . .

35A-8

BRAKE DISC CHECK. . . . . . . . . . . . . . . . .

35A-9

BRAKE DRAG FORCE CHECK . . . . . . . . .

35A-11

BRAKE PEDAL . . . . . . . . . . . . . . . . .

35A-13

REMOVAL AND INSTALLATION . . . . . . . .

35A-13

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-14

STOP LAMP SWITCH CHECK . . . . . . . . . .

35A-14

BRAKE PEDAL DISTORTION CHECK . . . .

35A-14

MASTER CYLINDER ASSEMBLY AND
BRAKE BOOSTER ASSEMBLY . . . .

35A-15

REMOVAL AND INSTALLATION . . . . . . . .

35A-15

FRONT DISC BRAKE ASSEMBLY . .

35A-17

REMOVAL AND INSTALLATION . . . . . . . .

35A-17

DISASSEMBLY AND REASSEMBLY . . . . .

35A-18

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-20

REAR DISC BRAKE ASSEMBLY . . .

35A-21

REMOVAL AND INSTALLATION . . . . . . . .

35A-21

DISASSEMBLY AND REASSEMBLY . . . . .

35A-22

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

35A-24

SERVICE SPECIFICATIONS

BASIC BRAKE

35A-2

SERVICE SPECIFICATIONS

M1351000302525

Item

Standard value

Limit

Brake pedal height mm

221.8

− 227.8

−

Dimension from the brake booster stud bolt end to the clevis hole
centre mm

75.8

− 80.2

−

Brake pedal free play mm

3

− 8

−

Pedal-to-floor clearance when brake pedal is depressed mm

[Pedal depression force: approx. 500 N]

80 or more

−

Brake pedal distortion mm

Distance from the pedal pad
surface to the level surface

240

− 246

−

Fluid pressure generated by brake
booster non-servo effect test kPa

Pedal depression force: 100 N

0

− 600

−

Pedal depression force: 300 N

1,030

− 2,220

−

Fluid pressure generated by brake
booster servo effect test kPa

Pedal depression force: 100 N

6,570

− 8,330

−

Pedal depression force: 300 N

10,370

− 11,560

−

Front disc brake

Brake pad thickness mm

10.0

2.0

Brake disc thickness mm

26.0

24.4

Brake disc run-out mm

−

0.06

Brake drag force N

68 or less

−

Rear disc brake

Brake pad thickness mm

9.0

1.5

Brake disc thickness mm

10.0

8.4

Brake disc run-out mm

−

0.08

Brake drag force N

68 or less

−

LUBRICANTS

M1351000401682

Item

Specified lubricant

Quantity

Brake fluid

DOT3 or DOT4

As required

Front disc brake

Piston, caliper body , piston
seal

DOT3 or DOT4

Guide pin, lock pin, pin boot,
bushing, boot ring, piston boot

Repair kit grease (Colour:
Translucent red), Niglube RX-2 or
equivalent

Rear disc brake

Piston, caliper body , piston
seal

DOT3 or DOT4

Guide pin, lock pin, pin boot,
bushing

Repair kit grease, Niglube RX-2 or
equivalent

Piston boot

Repair kit grease (Colour:
Translucent red), Niglube RX-2 or
equivalent

Shim, brake pad assembly

Repair kit grease, AS880N or
equivalent