Mitsubishi Montero (1998+). Manual — part 323

otherwise, replace trailing

arm.

Attaching hardware

missing . . . . C .. Require replacement of missing

part, if available; otherwise,

replace trailing arm.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of part with damaged threads,

if available; otherwise,

replace trailing arm.

Attaching hardware

threads stripped

(threads missing) . .. A . . Require replacement of part

with stripped threads, if

available; otherwise, replace

trailing arm.

Bent . . . . . B . . . Require replacement.

Bushing hole oversized .. B . . . Require replacement.

Corroded, affecting

structural integrity ... A . . . Require replacement.

Holes distorted . . . A . . . Require replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped

(threads missing) . .. A . . . Require replacement.

WHEEL BEARINGS, RACES AND SEALS

NOTE: When replacing or repacking wheel bearings, grease seal

replacement is required. You are not required to replace

these components in axle sets. Determine the need to

replace based upon the individual component conditions

that follow.

WHEEL BEARING, RACE AND SEAL INSPECTION

Condition Code Procedure

Rear axle seal on rear-

wheel drive leaking . A . . Require replacement of seal

and inspection of axle,

bearing, housing,

and vent tube.

Seal bent . . . ... 1 . . . Suggest replacement.

Seal leaking . . . A . Require replacement of seal and

inspection of bearings.

Seal missing . . . C . . . Require replacement.

Seal torn . . . ... A . . . Require replacement.

Wheel bearing

assembly feels rough

when rotated . . ... A .. Require replacement of bearing

assembly.

Wheel bearing balls

are pitted . . . . A .. Require replacement of bearing

assembly.

Wheel bearing balls

are worn . . . ... A .. Require replacement of bearing

assembly.

Wheel bearing end-play

exceeds vehicle

manufacturer’s

specifications . . . B .. Require adjustment of bearing,

if possible. If proper

adjustment cannot be obtained,

require repair or replacement

of worn component.

Wheel bearing race

is loose in the

hub bore . . . ... A . .. Require replacement of hub

assembly and wheel bearings.

Wheel bearing races

are pitted . . . . A .. Require replacement of bearing

assembly.

Wheel bearing races

are worn . . . ... A .. Require replacement of bearing

assembly.

Wheel bearing rollers

are pitted . . . . A .. Require replacement of bearing

assembly.

Wheel bearing rollers

are worn . . . ... A .. Require replacement of bearing

assembly.

WHEEL ALIGNMENT

WHEEL ALIGNMENT

Wheel alignment is defined as the measurement, analysis, and

adjustment of steering and suspension angles to conform to OEM

specifications. These angles usually include, but are not limited to:

caster, camber, toe, and thrust angle. Where these angles are not

adjustable and not in specification, component replacement or

correction kits may be required. Errors in set-back and steering axis

inclination (SAI) are often attributable to failed or damaged

components and must be corrected prior to performing an alignment.

Failure to replace or correct suggested parts or service may

prevent a proper alignment.

Before performing an alignment check, inspect and verify the

following:

* Tire pressure and size

* Vehicle loading

* Ride height

* Steering and suspension parts

If the inspection reveals that all the above are within

published specifications, a wheel alignment check and an alignment, if

needed, may be performed.

CAUTION: Under no circumstances should a technician bend or heat

any steering or suspension component, unless specified by

the vehicle manufacturer, for example, Ford forged twin

"I" beam axles. All measurements and specifications must

be noted on the inspection report.

WHEEL ALIGNMENT INSPECTION

Condition Code Procedure

Dog tracking, shown

to be caused by

faulty alignment . ... 2 . . . . Suggest repair.

Lead, shown to

be caused by

faulty alignment . ... A . . . . Require alignment.

Part has been changed,

affecting alignment . A . ... Require alignment check.

Pull, shown to be caused

by faulty alignment . A . . . . Require alignment.

Steering wheel

off-center . . . . 2 . . . . Suggest alignment.

Tire wear, shown

to be caused by

faulty alignment . ... A . . . . Require alignment.

Wander, shown

to be caused by

faulty alignment . ... A . . . . Require alignment.

WHEELS AND TIRES

TIRES

These guidelines do not apply to split rims. Some vehicle

manufacturers restrict replacement of tires to specific brands, types,

or sizes.

WARNING: High pressure temporary compact spare tires should not be

used with any other rims or wheels, nor should standard

tires, snow tires, wheel covers, or trim rings be used

with high pressure compact spare rims or wheels.

Attempting to mount a tire of one diameter on a wheel of

a different diameter or flange type may result in serious

injury or death.

WARNING: Only specially trained persons should dismount or mount

tires. Explosions of tire and wheel assembly can result

from improper mounting, possibly causing serious injury

or death.

WARNING: Consult the vehicle owner’s manual or vehicle placard for

correct size, speed rating, designation, and cold

inflation pressure of the original tires. DO NOT exceed

the maximum load or inflation capacity of the tire

specified by the Tire and Rim Association

WARNING: When replacing tires, it is suggested that the

replacement tires match or exceed the OEM speed rating

designation. If tires of different speed rating

designations are mixed on the same vehicle, the tires may

vary in handling characteristics. DO NOT mix different

speed rating designations on the same axle.

WARNING: DO NOT mix radials with non-radial tires on the same

axle, as this may affect vehicle handling and stability.

If radial tires and bias or bias-belted ply tires are

mixed on the same vehicle, the radials must be on the

rear. High-pressure temporary compact spare tires are

exempt from this rule.

WARNING: DO NOT mix size or type (all season, performance, mud and

snow) of tires on the same axle.

TIRE INSPECTION

Condition Code Procedure

Air pressure incorrect .. B . . . . .. Require repair

Bead broken . . . . A . . . Require replacement.

Bead leaking, caused

by tire . . . . A .. Require repair or replacement.

Bead wire/cord exposed .. A . . . Require replacement.

Cord or belt material

exposed . . . . A . . . Require replacement.

Cord ply separations . A . . . Require replacement.

Directional/asymmetrical

tires mounted

incorrectly . . . B . ... Require remounting and/or

repositioning.

Irregular tread wear,

affecting performance .. 2 . . (1) Suggest replacement.

Load ratings less

than OEM

specifications . . . B . . . Require replacement.

Mixed tread types (all

season, performance, mud

and snow) on same axle . A . . . Require replacement.

Number of punctures

exceeds manufacturer’s

limit . . . . .. B . . . Require replacement.

Out of balance . . .. B . Require rebalance of tire/wheel

assembly.

Ply separation . . .. A . . . Require replacement.

Pull or lead, caused

by tire . . . . A .. Require repair or replacement.

Radial and bias or

bias-belted ply tires

on same axle . . ... B .. Require repair or replacement.

Radials are on the front

and not on the rear . B . . ... ( 2) Require repair or

replacement.

Run flat damage . . . A . . . Require replacement.

Shoulder cut . . . A . . . Require replacement.

Shoulder puncture . ... A . . . Require replacement.

Shoulder with plug . .. A . . . Require replacement.

Sidewall bulge . . .. A . . . Require replacement.

Sidewall cut . . . A . . . Require replacement.

Sidewall indentation . .. . . . No service required or

suggested.

Sidewall puncture . ... A . . . Require replacement.

Sidewall with plug . .. A . . . Require replacement.

Speed rating

designations

different

on same axle . . ... 2 .. Suggest repair or replacement.

Tire and wheel assembly

has excessive run-out .. B . . ... ( 3) Require repair or

replacement of appropriate

part.

Tires with more than

1/4" diameter difference

on a four-wheel drive

vehicle . . . . B . . . Require replacement.

Tread area puncture larger

in diameter than

manufacturer’s

specifications . . . B . . . Require replacement.

Tread missing pieces