Mitsubishi Montero (1998+). Manual — part 11

Fig. 2: Exploded View Of Compressor (Typical)

Courtesy of Mitsubishi Motor Sales of America.

SANDEN SCROLL

CLUTCH COIL & SHAFT SEAL

Removal

1) Remove drive belt pulley (if equipped). Hold clutch plate

using Pliers (MB991367) and Bolts (MB991386). Use a ratchet and socket

to remove clutch hub nut.

2) Remove clutch plate. See Fig. 3 or 4. Remove snap ring

with internal snap ring pliers. Remove clutch hub (rotor). Remove snap

ring and clutch coil.

3) Using an awl, remove bearing cover and retainer. Using

Bearing Remover (MB991456), engage bearing grooves. Place base of

bearing remover over remover arms and tighten nut.

4) Tighten bearing remover bolt to withdraw bearing from

compressor. Engage grooves of Shaft Seal Remover/Installer (MB991458)

and pull straight up on shaft seal.

Installation

1) To install shaft seal, ensure front housing is free of

foreign objects. Lubricate Shaft Seal Protector (MB991459) and place

over compressor shaft. Lubricate shaft seal and install using shaft

seal remover/installer. Remove shaft seal protector.

2) Using a 21-mm socket or Drift (MB991301), carefully press

bearing onto compressor shaft. Install clutch coil so that alignment

pin is engaged. Install clutch coil snap ring with tapered side facing

out.

3) Align armature plate with crankshaft spline. Tighten shaft

nut to 12 ft. lbs. (16 N.m). Using feeler gauge, ensure air gap

between pressure plate and pulley is 0.02-0.03" (0.5-0.8 mm) on

Diamante and 0.016-0.024" (0.4-0.6 mm) on all other models. If air gap

is incorrect, add or remove shim(s) as necessary.

Fig. 3: Exploded View Of Compressor (Sanden Scroll MSC105 Shown;

MSC90C Is Similar)

Courtesy of Mitsubishi Motor Sales Of America.

Fig. 4: Exploded View Of Compressor (Sanden Scroll)

Courtesy of Mitsubishi Motor Sales Of America.

* A/C-HEATER SYSTEM UNIFORM INSPECTION GUIDELINES *

1998 Mitsubishi Montero

GENERAL INFORMATION

A/C-Heater System Motorist Assurance Program

Standards For Automotive Repair

All Makes and Models

INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)

CONTENTS

Motorist Assurance Program (MAP)

OVERVIEW

OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS

Heating, Ventilation and Air Conditioning

ACCUMULATORS

ACTUATORS (ELECTRICAL)

ACTUATORS (VACUUM)

AIR CONDITIONING FITTINGS

AIR CONDITIONING HOSES

AIR CONDITIONING METAL LINES, HOSES AND FITTING ASSEMBLIES

AIR CONTROL DOORS

AIR DAMS (EXTERNAL)

AIR DISTRIBUTION SYSTEM

BELTS

BLEND DOORS

BLOWER FANS (BLOWER WHEEL OR SQUIRREL CAGE)

BLOWER MOTORS

BLOWER RESISTORS

BLOWER SWITCHES

CABIN AIR FILTERS

CIRCUIT BREAKERS

COMPRESSOR CLUTCH ASSEMBLIES

COMPRESSORS

CONDENSER AIR SEALS

CONDENSER FAN MOTORS

CONDENSERS

CONNECTORS

CONTROL CABLES

CONTROL HEADS (FUNCTION SELECTORS)

CONTROL LINKAGES

CONTROL MODULES

COOLANT

COOLING FAN BLADES

COOLING FAN CLUTCHES

COOLING FAN MOTORS

EVAPORATOR DRAIN TUBES

EVAPORATOR PRESSURE REGULATORS (EPRS)

EVAPORATORS

EXPANSION VALVES

FUNCTION SELECTORS

FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS

FUSIBLE LINKS

GASKETS

HEATER CASES

HEATER CONTROL VALVES

HEATER CORES