Mitsubishi Montero (1998+). Manual — part 153

BATTERY CABLE, WIRE AND CONNECTOR INSPECTION

Condition Code Procedure

Application incorrect ... B .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Insulation damaged,

conductors exposed . . A . . ... ( 2) Require repair or

replacement.

Insulation damaged,

conductors not exposed . 1 . . . Suggest replacement.

Open . . . . . A .. Require repair or replacement.

Protective shield

(conduit) melted . ... 2 . . ... ( 1) Suggest repair or

replacement.

Protective shield

(conduit) missing . .. 2 .. Suggest repair or replacement.

Resistance (voltage drop)

out of specification ... A .. Require repair or replacement.

Routed incorrectly . .. B . . . . . Require repair.

Secured incorrectly . . B . . . . . Require repair.

Shorted . . . . . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Voltage drop out of

specification . . .. A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Exposed conductor at replacement (aftermarket) terminal

end does not require repair or replacement.

BATTERY CONNECTORS

See BATTERY CABLES, WIRES AND CONNECTORS.

BATTERY TRAYS AND HOLD DOWN HARDWARE

BATTERY TRAY AND HOLD DOWN HARDWARE INSPECTION

Condition Code Procedure

Battery improperly

secured . . . . 2 . . . . . Suggest repair.

Bent, affecting

performance . . . A .. Require repair or replacement.

Bent, not affecting

performance . . . .. . ... No service suggested or

required.

Broken, affecting

performance . . . A .. Require repair or replacement.

Broken, not affecting

performance . . . .. . ... No service suggested or

required.

Corroded, affecting

performance . . . A .. Require repair or replacement.

Corroded, not affecting

performance . . . 2 .. Suggest repair or replacement.

Cracked, affecting

performance . . . A .. Require repair or replacement.

Cracked, not affecting

performance . . . 1 .. Suggest repair or replacement.

Missing . . . . . C . . . Require replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Water drain clogged . . A . . . . . Require repair.

BATTERY WIRES

See BATTERY CABLES, WIRES AND CONNECTORS.

BELT-DRIVEN AIR PUMPS

BELT-DRIVEN AIR PUMP INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Inoperative . . . . A . . (1) Require replacement.

Leaking . . . . . A . . . Require replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . . Suggest replacement.

Pulley alignment

incorrect . . . .. B .. Require repair or replacement.

Pulley bent . . . . A . . . Require replacement.

Pulley cracked . . .. A . . . Require replacement.

Pulley loose . . . A .. Require repair or replacement.

Pulley missing . . .. C . . . Require replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

BELT IDLER ASSEMBLIES (ACCESSORY AND CAM BELTS)

BELT IDLER ASSEMBLY (ACCESSORY AND CAM BELT) INSPECTION

Condition Code Procedure

Alignment incorrect . . B .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bearings worn . . ... 1 . . . Suggest replacement.

Cracked . . . . . 2 . . . Suggest replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . . Suggest replacement.

Seized . . . . .. A .. Require repair or replacement.

BELT TENSIONERS (ACCESSORY AND CAM BELTS)

BELT TENSIONER (ACCESSORY AND CAM BELT) INSPECTION

Condition Code Procedure

Alignment incorrect . . B .. Require repair or replacement.

Attaching hardware

broken . . . . . A .. Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bearings worn . . ... 1 . . . Suggest replacement.

Belt tension incorrect .. B ... Require adjustment or repair.

Cracked . . . . . 2 . . . Suggest replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . . Suggest replacement.

Pulley damaged, affecting

belt life . . . .. A . . . Require replacement.

Seized . . . . .. A .. Require repair or replacement.

BOOST CONTROL MECHANISMS

See WASTE GATES AND BOOST CONTROL MECHANISMS.

CAMSHAFT POSITION SENSORS

CAMSHAFT POSITION SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware threads

damaged . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine

coolant, fuel, metal particles, or water. Require

repair or replacement.

(3) - Inoperative includes intermittent operation or out of

OEM specification. Some components may be serviceable;

check for accepted cleaning procedure.

CARBURETORS AND CHOKES

NOTE: Proper operation of a carburetor includes the ability to

control air/fuel mixtures during all phases or driving

operation to comply with all federal and local emissions

standards. Adjustments are to be considered repairs.