Mitsubishi Montero (1998+). Manual — part 168

Terminal burned, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Refer to manufacturer’s diagnostic trouble code

procedure and require repair or replacement of affected

component(s).

(2) - Determine cause and correct prior to repair or

replacement of part.

(3) - Determine source of contamination, such as engine coolant,

fuel, metal particles, or water. Require repair or

replacement.

(4) - Includes inoperative, intermittent operation, failure to

perform all functions, or out of OEM specification.

POWERTRAIN CONTROL PROM

See POWERTRAIN CONTROL MODULES (PCM) AND PROM.

PRESSURIZED EXPANSION TANK CAPS

See RADIATOR CAPS AND PRESSURIZED EXPANSION TANK CAPS .

RADIATOR CAPS AND PRESSURIZED EXPANSION TANK CAPS

RADIATOR CAP AND PRESSURIZED EXPANSION TANK CAP INSPECTION

Condition Code Procedure

Application incorrect ... B . . ... Require replacement.

Coolant recovery check

valve inoperative . .. A . ... (1) Require replacement.

Fails to maintain proper

pressure . . . ... B . . ... Require replacement.

Gasket missing . . .. C . Require replacement of gasket.

Missing . . . . . C . . ... Require replacement.

Seal missing . . . C ... Require replacement of seal.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

RADIATOR FAN BLADES

RADIATOR FAN BLADE INSPECTION

Condition Code Procedure

Application incorrect ... B . . ... Require replacement.

Attaching hardware

broken . . . . . A .. Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . . Require replacement of

hardware.

Attaching hardware not

functioning . . . A .. Require repair or replacement

of hardware.

Bent . . . . . A . . ... Require replacement.

Broken . . . . .. A . . ... Require replacement.

Cracked . . . . . A . . ... Require replacement.

Loose . . . . ... A . Require repair or replacement.

Missing . . . . . C . . ... Require replacement.

RADIATOR FAN CLUTCHES

NOTE: Some lateral movement, measured at the fan blade tip,

may be normal.

RADIATOR FAN CLUTCH INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bearing noisy . . ... A . . . Require replacement.

Bearing worn . . . A . . . Require replacement.

Fastener loose . . .. A ... Require repair or replacement

of fastener.

Inoperative . . . . A . . (1) Require replacement.

Leaking . . . . . 1 . . . Suggest replacement.

Seized . . . . .. A . . . Require replacement.

Slips (insufficient fan

speed) . . . . . A . . . Require replacement.

Thermal control

incorrect . . . .. B .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

RADIATORS

RADIATOR INSPECTION

Condition Code Procedure

Air flow restriction . A . . . . . Require repair.

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A .. Require repair or replacement

of hardware.

Connection leaking . .. A .. Require repair or replacement.

Corroded . . . . 1 .. Suggest repair or replacement.

Fins damaged, affecting

performance . . . A .. Require repair or replacement.

Fins damaged, not

affecting performance .. 2 .. Suggest repair or replacement.

Internal oil cooler

leaking . . . . A .. Require repair or replacement.

Internal restrictions,

affecting performance .. B .. Require repair or replacement.

Internal restrictions, not

affecting performance .. 2 .. Suggest repair or replacement.

Leaking . . . . . A .. Require repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A .. Require repair or replacement.

Tubes damaged, affecting

performance . . . A .. Require repair or replacement.

Tubes damaged, not

affecting performance .. .. . . No service suggested or

required.

ROLL OVER VALVES

ROLL OVER VALVE INSPECTION

Condition Code Procedure

Inoperative . . . . A . ... (1) Require replacement.

Leaking . . . . . A . . ... Require replacement.

Missing . . . . . C . . ... Require replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

SEALING COMPOUNDS

SEALING COMPOUND INSPECTION

Condition Code Procedure

Leaking . . . . . A . . ... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SEALS

SEAL INSPECTION

Condition Code Procedure

Leaking . . . . . A . . ... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SECONDARY AIR INJECTION SYSTEM MANAGEMENT DEVICES

SECONDARY AIR INJECTION SYSTEM MANAGEMENT DEVICE INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A .. Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Restricted, affecting

performance . . . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.