Mitsubishi Montero Sport (2004+). Manual — part 387
TRANSMISSION
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-51
54.Tighten the twenty valve body mounting bolts to the
specified torque.
Specified torque: 11
± 1 N⋅m (97 ± 9 in-lb)
55.Install the oil temperature sensor.
56.Connect the connector to the valve body.
57.Install the detent spring.
58.Tighten the detent spring mounting bolt to the specified
torque.
Specified torque: 5.9
± 1 N⋅m (52 ± 9 in-lb)
BOLT
LENGTH mm (in)
A
25 (1.0)
B
30 (1.2)
C
40 (1.6)
D
45 (1.8)
E
55 (2.2)
AKX00115
E
D
D
B
C
D
C
D
A
AB
AK101326
OIL TEMPERATURE
SENSOR
AB
AKX00028
AKX00027
TRANSMISSION
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-52
59.Install the oil filter and a new O-ring.
60.Install the magnet.
CAUTION
Evenly squeeze out the sealant so that it is not insufficient
or excessive.
61.Apply the sealant MITSUBISHI genuine sealant part number
MR166584 or equivalent on the oil pan.
62.Install the oil pan.
63.Tighten the oil pan mounting bolts to the specified torque.
Specified torque: 11
± 1 N⋅m (97 ± 9 in-lb)
CAUTION
• Install the parking gear so that the side without the
spline cut faces the transmission side.
• Heat the parking gear to 160 - 180 °C (320 - 356 °F) and
shrink fit up to the stepped section of the output shaft.
(Only the type with three identification grooves.) Do not
heat for longer than necessary at this time.
64.Install the parking gear and snap ring.
AKX00026
OIL FILTER
O-RING
AB
AKX00116
3mm (0.12in) DIAMETER
AB
MAGNET
AKX00117
AKX00118
IDENTIFICATION
GROOVE
(TWO GROOVES:
NORMAL TYPE
THREE GROOVES:
SHRINK FIT TYPE)
TRANSMISSION
SIDE
AB
AKX00024
SNAP RING
PARKING GEAR
AB
TRANSMISSION
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-53
65.Install the park/neutral position switch and manual control
lever.
66.Install the output shaft speed sensor.
67.Install the input shaft speed sensor.
AKX00023
MANUAL CONTROL
LEVER
PARK/NEUTRAL
POSITION SWITCH
AB
AKX00022
AKX00021
REVERSE AND OVERDRIVE CLUTCHES
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-54
REVERSE AND OVERDRIVE CLUTCHES
DISASSEMBLY AND ASSEMBLY
M1233021200160
AKX00121
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
21
22
10
20
4
5
6
1
2
3
7
8
9
14
15
16
11
12
13
17
18
19
21
22
10
20
AB
19
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
DISASSEMBLY STEPS
1.
SEAL RING
2.
SNAP RING
3.
INPUT SHAFT
>>H<<
4.
SNAP RING
>>G<<
5.
REACTION PLATE
>>G<<
6.
CLUTCH DISC
>>G<<
7.
CLUTCH PLATE
>>F<<
8.
SNAP RING
>>E<<
9.
REACTION PLATE
>>E<<
10. CLUTCH DISC
>>E<<
11. CLUTCH PLATE
<<A>>
>>D<<
12. SNAP RING
13. SPRING RETAINER
>>A<<
14. D-RING
DISASSEMBLY STEPS
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