Mitsubishi Montero Sport (2004+). Manual — part 101

SPECIFICATIONS

TSB Revision

ENGINE ELECTRICAL

16-45

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1161002100454

GENERAL SPECIFICATIONS

M1161000200295

ITEM

SPECIFICATION

Charging system
Generator bolt

22 N

⋅m (16 ft-lb)

Generator bolt

52 N

⋅m (38 ft-lb)

Generator connector nut

14 N

⋅m (124 in-lb)

Starting system
Starter motor bolt

26

− 33 N⋅m (20 − 25 ft-lb)

Ignition system
Camshaft position sensor and crankshaft position sensor bolt

8.8 N

⋅m (78 in-lb)

Sensor connector bolt

10

− 11 N⋅m (89 − 97 in-lb)

ITEM

SPECIFICATION

Generator
Type

Positive battery positive voltage sensing

Identification number

A3TA0791A

Part No.

MD350608

Rated output V/A

12/85

Voltage regulator

Electronic built-in type

Starter motor
Type

Reduction drive with planetary gear

Identification number

M0T20472

Part No.

MN176584

Rated output kW/V

1.3/12

Voltage regulator

8

Ignition coil
Type

Molded 3-coil

Spark plugs
DENSO

SK16PR-A11

SPECIFICATIONS

TSB Revision

ENGINE ELECTRICAL

16-46

SERVICE SPECIFICATIONS

M1161000300344

ITEM

STANDARD VALUE

LIMIT

Generator
Regulated voltage
(Ambient temperature at voltage
regulator)

−20°C (−4°F)

14.2

− 15.4

−

20

°C (68°F)

13.9

− 14.9

−

60

°C (140°F)

13.4

− 14.6

−

80

°C (176°F)

13.1

− 14.5

−

Generator output line voltage drop (at 30A) V

−

Maximum 0.3

Output current

−

70% of normal output
current

Field coil resistance

Ω

Approximately 2

− 5

−

Brush protrusion length mm (in)

−

2 (0.08)

Starter motor
Free running characteristics

Terminal voltage
V

11

−

Current A

90

−

Speed r/min

2,000 or more

−

Pinion gap mm (in)

0.5

− 2.0 (0.02 − 0.07)

−

Commutator run-out mm (in)

0.05 (0.002)

0.1 (0.004)

Commutator diameter mm (in)

29.4 (1.16)

Minimum 28.8 (1.13)

Undercut depth mm (in)

0.5 (0.02)

−

Ignition parts
Ignition primary coil resistance at 20

°C (68°F) Ω

0.74

− 0.90

−

Ignition secondary coil resistance at 20

°C (68°F) kΩ 20.1 − 27.3

−

Spark plug gap mm (in)

1.0

− 1.1 (0.039 − 0.043)

1.3 (0.051)

Resistor wire resistance k

Ω

−

Maximum 19

17-1

GROUP 17

ENGINE AND

EMISSION

CONTROL

CONTENTS

ENGINE CONTROL . . . . . . . . . .

17-3

GENERAL DESCRIPTION . . . . . .

17-3

ENGINE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-3

INTRODUCTION TO ENGINE CONTROL
SYSTEM DIAGNOSIS . . . . . . . . . . . . . .

17-3

ENGINE CONTROL SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

17-3

SYMPTOM CHART . . . . . . . . . . . . . . . .

17-3

SYMPTOM PROCEDURES . . . . . . . . .

17-3

ON-VEHICLE SERVICE. . . . . . . . .

17-4

ACCELERATOR CABLE CHECK AND
ADJUSTMENT. . . . . . . . . . . . . . . . . . . .

17-4

ACCELERATOR CABLE AND
PEDAL . . . . . . . . . . . . . . . . . . . . . .

17-5

REMOVAL AND INSTALLATION . . . . .

17-5

AUTO-CRUISE CONTROL . . .

17-6

GENERAL DESCRIPTION . . . . . . .

17-6

AUTO-CRUISE CONTROL SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-7

INTRODUCTION TO AUTO-CRUISE
CONTROL SYSTEM DIAGNOSIS . . . . .

17-7

AUTO-CRUISE CONTROL SYSTEM
DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . .

17-7

AUTO-CRUISE CONTROL SYSTEM
DIAGNOSTIC FUNCTION . . . . . . . . . . .

17-8

DIAGNOSTIC TROUBLE CODE CHART

17-11

DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . .

17-12

SYMPTOM CHART . . . . . . . . . . . . . . . .

17-53

SYMPTOM PROCEDURES . . . . . . . . . .

17-54

DATA LIST REFERENCE TABLE . . . . .

17-91

CHECK AUTO-CRUISE CONTROL-ECU
TERMINALS . . . . . . . . . . . . . . . . . . . . . .

17-92

Continued on next page

WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WARNING

•

Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to

personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and

passenger (from rendering the SRS inoperative).

•

Service or maintenance of any SRS component or SRS-related component must be performed only at an

authorized MITSUBISHI dealer.

•

MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental

Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any

SRS-related component.

NOTE

The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,

clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection

with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

17-2

SPECIAL TOOLS. . . . . . . . . . . . . .

17-94

ON-VEHICLE SERVICE. . . . . . . . .

17-95

AUTO-CRUISE CONTROL SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . .

17-95

AUTO-CRUISE CONTROL SYSTEM
COMPONENT CHECK . . . . . . . . . . . . .

17-97

AUTO-CRUISE CONTROL* . . . . .

17-99

REMOVAL AND INSTALLATION . . . . .

17-99

AUTO-CRUISE CONTROL SWITCH
CHECK . . . . . . . . . . . . . . . . . . . . . . . . .

17-101

EMISSION CONTROL . . . . . . . .

17-102

GENERAL DESCRIPTION . . . . . .

17-102

DIAGNOSIS . . . . . . . . . . . . . . . . . .

17-102

SPECIAL TOOLS. . . . . . . . . . . . . .

17-102

VACUUM HOSES . . . . . . . . . . . . .

17-103

VACUUM HOSE ROUTING. . . . . . . . . .

17-103

VACUUM CIRCUIT DIAGRAM . . . . . . .

17-104

VACUUM HOSE INSTALLATION . . . . .

17-105

VACUUM HOSE CHECK. . . . . . . . . . . .

17-105

POSITIVE CRANKCASE
VENTILATION SYSTEM . . . . . . . .

17-105

GENERAL DESCRIPTION (POSITIVE
CRANKCASE VENTILATION SYSTEM)

17-105

COMPONENT LOCATION . . . . . . . . . .

17-106

POSITIVE CRANKCASE VENTILATION
SYSTEM CHECK. . . . . . . . . . . . . . . . . .

17-106

POSITIVE CRANKCASE VENTILATION
VALVE CHECK . . . . . . . . . . . . . . . . . . .

17-106

EVAPORATIVE EMISSION CONTROL
SYSTEM. . . . . . . . . . . . . . . . . . . . .

17-107

GENERAL DESCRIPTION (EVAPORATIVE
EMISSION SYSTEM) . . . . . . . . . . . . . .

17-107

COMPONENT LOCATION . . . . . . . . . .

17-108

PURGE CONTROL SYSTEM CHECK
(PURGE FLOW CHECK). . . . . . . . . . . .

17-108

EVAPORATIVE EMISSION PURGE
SOLENOID CHECK. . . . . . . . . . . . . . . .

17-109

VOLUME AIRFLOW SENSOR CHECK .

17-110

BAROMETRIC PRESSURE SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-110

ENGINE COOLANT TEMPERATURE
SENSOR CHECK. . . . . . . . . . . . . . . . . .

17-110

INTAKE AIR TEMPERATURE SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-110

FUEL TANK DIFFERENTIAL PRESSURE
SENSOR CHECK. . . . . . . . . . . . . . . . . .

17-110

EVAPORATIVE EMISSION VENTILATION
SOLENOID CHECK . . . . . . . . . . . . . . . .

17-110

EXHAUST GAS RECIRCULATION
(EGR) SYSTEM . . . . . . . . . . . . . . .

17-111

GENERAL DESCRIPTION (EXHAUST
GAS RECIRCULATION SYSTEM). . . . .

17-111

COMPONENT LOCATION. . . . . . . . . . .

17-112

EXHAUST GAS RECIRCULATION
SYSTEM CHECK . . . . . . . . . . . . . . . . . .

17-112

VACUUM CONTROL VALVE CHECK . .

17-113

EGR VALVE CHECK . . . . . . . . . . . . . . .

17-113

EGR PORT VACUUM CHECK. . . . . . . .

17-114

EGR VACUUM REGULATOR SOLENOID
VALVE CHECK . . . . . . . . . . . . . . . . . . .

17-114

VOLUME AIRFLOW SENSOR CHECK .

17-115

ENGINE COOLANT TEMPERATURE
SENSOR CHECK. . . . . . . . . . . . . . . . . .

17-115

CRANKSHAFT POSITION SENSOR
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . .

17-115

EVAPORATIVE EMISSION CANISTER
AND FUEL TANK PRESSURE
RELIEF VALVE. . . . . . . . . . . . . . . .

17-116

REMOVAL AND INSTALLATION. . . . . .

17-116

INSPECTION . . . . . . . . . . . . . . . . . . . . .

17-117

CATALYTIC CONVERTER . . . . . .

17-118

GENERAL DESCRIPTION (CATALYTIC
CONVERTER) . . . . . . . . . . . . . . . . . . . .

17-118

REMOVAL AND INSTALLATION. . . . . .

17-118

SPECIFICATIONS . . . . . . . . . .

17-120

FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . .

17-120

SERVICE SPECIFICATIONS . . . . .

17-120