Mitsubishi Montero Sport (2004+). Manual — part 178

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-125

DIAGNOSIS

Required Special Tools:

• MB991958: Scan Tool (MUT-III Sub Assembly)

• MB991824: V.C.I

• MB991827: USB Cable

• MB991911: Main Harness B

STEP 1. Using scan tool MB991958, check data list item 21:
Engine Coolant Temperature Sensor.

CAUTION

To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991958 to the data reading mode for item

21, Engine Coolant Temperature Sensor.

• The engine coolant temperature and temperature

shown with the scan tool should approximately match.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor operating properly?

YES : It can be assumed that this malfunction is intermittent.

Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points

P.00-7

.

NO : Go to Step 2.

STEP 2. Check connector A-67 at the engine coolant
temperature sensor for damage.
Q: Is the connector in good condition?

YES : Go to Step 3.
NO : Repair or replace it. Refer to GROUP 00E, Harness

Connector Inspection

P.00E-2

. Then go to Step 6.

AK303629AB

MB991911

MB991827

MB991824

16-PIN

AK104023

1

2

A-67(B)

AB

CONNECTOR: A-67

HARNESS
CONNECTOR:
COMPONENT SIDE

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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MULTIPORT FUEL INJECTION (MFI)

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STEP 3. Check for short circuit to ground between engine
coolant temperature sensor connector A-67 (terminal No.
1) and PCM connector C-90 (terminal No. 44).
Q: Is the harness wire in good condition?

YES : Go to Step 4.
NO : Repair it. Then go to Step 6.

STEP 4. Check connector C-90 at PCM for damage.
Q: Is the connector in good condition?

YES : Go to Step 5.
NO : Repair or replace it. Refer to GROUP 00E, Harness

Connector Inspection

P.00E-2

. Then go to Step 6.

AK104023

1

2

A-67(B)

AB

CONNECTOR: A-67

HARNESS
CONNECTOR:
COMPONENT SIDE

AK103762

42

43

48

49

50

51

52

53

54

55

56

57

46 45 44

58

59

60

61

62

63

64

65

66

47

41

AB

CONNECTOR: C-90

C-90(GR)

HARNESS CONNECTOR:
COMPONENT SIDE

AK103762

42

43

48

49

50

51

52

53

54

55

56

57

46 45 44

58

59

60

61

62

63

64

65

66

47

41

AB

CONNECTOR: C-90

C-90(GR)

HARNESS CONNECTOR:
COMPONENT SIDE

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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MULTIPORT FUEL INJECTION (MFI)

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STEP 5. Check the engine coolant temperature sensor.
(1) Disconnect the engine coolant temperature sensor

connector A-67.

(2) Remove the engine coolant temperature sensor.

(3) With the temperature sensing portion of engine coolant

temperature sensor immersed in hot water, check
resistance.

Standard value:

14

− 17 kΩ [at −20°C (−4°F)]

5.1

− 6.5 kΩ [at 0°C (32°F)]

2.1

− 2.7 kΩ [at 20°C (68°F)]

0.9

− 1.3 kΩ [at 40°C (104°F)]

0.48

− 0.68 kΩ [at 60°C (140°F)]

0.26

− 0.36 kΩ [at 80°C (176°F)]

(4) Apply 3M

 AAD part number 8731 or equivalent on the

screw section of the engine coolant temperature sensor.

(5) Install the engine coolant temperature sensor, and tighten

to the specified torque.

Tightening torque: 29

± 10 N⋅m (22 ± 7 ft-lb)

Q: Is the resistance at the standard value?

YES : Replace the PCM. Then go to Step 6.
NO : Replace the engine coolant temperature sensor. Then

go to Step 6.

STEP 6. Test the OBD-II drive cycle.
(1) Carry out a test drive with the drive cycle pattern. Refer to

Diagnostic Function

− OBD-II Drive Cycle − Procedure 6 −

Other Monitor

P.13A-4

.

(2) Check the diagnostic trouble code (DTC).
Q: Is DTC P0117 set?

YES : Repeat the troubleshooting.
NO : The procedure is complete.

AK104023

1

2

A-67(B)

AB

CONNECTOR: A-67

HARNESS
CONNECTOR:
COMPONENT SIDE

AKX01622

AKX01623 AB

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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MULTIPORT FUEL INJECTION (MFI)

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DTC P0118: Engine Coolant Temperature Circuit High Input

AK000421

Intake Air Temperature Sensor Circuit

BLA

CK

YELLO

W

-GREEN

BLA

CK

57

2

5V

POWERTRAIN CONTROL MODULE (PCM)

ENGINE COOLANT
TEMPERATURE SENSOR

12

1

44

16

1

10

2 3 4 5 6 7 8 9

11

12 13 14 15 16 17 18 19 20 21 22

23 24 25 26 27 28 29 30 31 32 33

C-71

47

41

42 43

48 49 50 51 52 53 54 55 56 57

46

45

44

58

59

60 61 62 63

64 65 66

C-90
(MU803781)

1 2

A-67
(MU802406)

JOINT
CONNEC-
TOR (4)

AK104030

ENGINE COOLANT
TEMPERATURE SENSOR

A-67(B)

AB

CONNECTOR: A-67

AK103738AC

CONNECTOR: C-90

PCM

C-90(GR)