Mitsubishi Montero Sport (2004+). Manual — part 396
COUNTERSHAFT GEAR
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-87
COUNTERSHAFT GEAR
DISASSEMBLY AND ASSEMBLY
M1233024000068
Required special tools:
• MD998801: Bearing Remover
• MD998368: Bearing Installer
• MD998812: Installer Cap
• MD998818: Installer Adapter
DISASSEMBLY SERVICE POINTS
.
<<A>>BALL BEARING REMOVAL
Use special tool MD998801 to remove the ball bearing.
.
AKX00256
APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
1
2
3
4
5
6
AB
DISASSEMBLY STEPS
<<A>>
>>C<<
1.
BALL BEARING
>>B<<
2.
SNAP RING
<<B>>
>>A<<
3.
SPACER
<<B>>
>>A<<
4.
ROLLER BEARING
<<B>>
>>A<<
5.
INNER RACE
6.
COUNTER SHAFT GEAR
DISASSEMBLY STEPS
AKX00257
MD998801
AB
COUNTERSHAFT GEAR
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-88
<<B>>SPACER/ROLLER BEARING/INNER RACE
REMOVEL
1. Remove the spacer and roller bearing.
2. Use special tools MD998801 and MD998368 to remove the
inner race.
NOTE: In the case that the installation of the spacer, roller
bearing, and inner race is in reverse order according to the
vehicle, then remove the inner race, roller bearing and spacer
at the same time.
ASSEMBLY SERVICE POINTS
.
>>A<<INNER RACE/ROLLER BEARING/SPACER INSTAL-
LATION
1. Use special tools MD998812 and MD998818 to install the
inner race.
2. Install the roller bearing and spacer.
.
>>B<<SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted into the snap
ring groove of the counter shaft gear.
2. Make sure that the counter shaft gear roller bearing end play
meets the standard value.
Standard value: 0
− 0.08 mm (0 − 0.003 inch)
.
>>C<<BALL BEARING INSTALLATION
Use special tools MD998812 and MD998818 to install the ball
bearing.
AKX00258
MD998801
MD998368
AB
AKX00259
MD998812
MD998818
AB
AKX00260
AKX00261
MD998812
MD998818
AB
2-4WD SYNCHRONIZER
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-89
2-4WD SYNCHRONIZER
DISASSEMBLY AND ASSEMBLY
M1233014200038
AK101269
4
5
6
1
2
3
7
8
9
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
AB
DISASSEMBLY STEPS
>>C<<
1.
SNAP RING
2.
2-4WD SYNCHRONIZER HUB
3.
SYNCHRONIZER SPRING
>>B<<
4.
OUTER SYNCHRONIZER RING
5.
SYNCHRONIZER CONE
>>A<<
6.
INNER SYNCHRONIZER RING
7.
DRIVE SPROCKET
8.
NEEDLE BEARING
9.
FRONT SIDE GEAR
DISASSEMBLY STEPS
2-4WD SYNCHRONIZER
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-90
ASSEMBLY SERVICE POINTS
.
>>A<< INNER SYNCHRONIZER RING INSTALLATION
Apply oil the synchronizer ring cone surface before installation.
.
>>B<<OUTER SYNCHRONIZER RING INSTALLATION
Apply oil the synchronizer ring cone surface before installation.
.
>>C<<SNAP RING INSTALLATION
Select and install the snap ring which adjusts the 2-4WD syn-
chronizer hub end play to standard value.
Standard value: 0
− 0.08 mm (0 − 0.0031 inch)
AK101270
AK101271
AK101272
SNAP RING
AB
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