Mitsubishi Montero Sport (2004+). Manual — part 775
ON-VEHICLE SERVICE
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BASIC BRAKE SYSTEM
35A-25
AUTO ADJUSTER FUNCTION CHECK
M1351010100300
1. Remove the brake drum.
2. Operate the parking brake lever. Observe adjuster lever
movement for ratcheting action of the auto adjuster. Repair
or replace the lever(s) as required.
3. Remove the shoe-to-lever spring.
4. Remove the adjuster.
NOTE: It may be necessary to rotate the adjuster wheel bot-
tom to top to release tension.
5. Inspect the adjuster wheel for wear, i.e., flat spots, worn
teeth, etc. Replace if faulty.
6. Check both ends of the adjuster for smooth rotation.
Replace if faulty.
7. Apply brake grease SAE J310, NLGI number 1 as shown.
8. To install adjuster, assemble the adjuster so it is at its
minimum length and insert between shoe and lining
assemblies.
9. Install adjuster lever and shoe-to-lever spring.
10.Rotate the adjuster wheel top to bottom until the drum has a
slight drag when the drum is installed.
AC000894
ADJUSTER
LEVER
PARKING
BRAKE
LEVER
AB
AC000895 AB
ADJUSTER WHEEL
AC000896
ON-VEHICLE SERVICE
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BASIC BRAKE SYSTEM
35A-26
MASTER CYLINDER FUNCTION CHECK
M1351010200288
1. Remove the reservoir cap and diaphragm.
2. While watching the open reservoir from a distance of 50 cm
(20 inches), have an assistant depress the brake pedal.
If there was a stream of brake fluid rising from the reservoir,
proceed to Step 3.
If there was no stream of brake fluid rising from the
reservoir, repair or replace the master cylinder.
3. While watching the open reservoir from a distance of 50 cm
(20 inches), have the assistant release the brake pedal.
If there was a couple of air bubbles rising through the brake
fluid, master cylinder function is normal.
If there were no bubbles rising through the brake fluid, repair
or replace the master cylinder.
BRAKE PEDAL
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BASIC BRAKE SYSTEM
35A-27
BRAKE PEDAL
REMOVAL AND INSTALLATION
M1351003400439
Post-installation Operation
• Brake Pedal Adjustment (Refer to
AC203962AB
22 N·m
16 ft-lb
29 N·m
21 ft-lb
13 N·m
115 in-lb
10
1
3
7
2
6
5
8
8
9
4
REMOVAL STEPS
1.
STOPLIGHT SWITCH
2.
BRAKE PEDAL RETURN SPRING
3.
COTTER PIN
4.
CLEVIS PIN
5.
COTTER PIN
6.
SHIFT LOCK CABLE
CONNECTION
7.
BRAKE PEDAL
8.
BUSHING
9.
SPACER
10. PEDAL SUPPORT MEMBER
REMOVAL STEPS (Continued)
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
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BASIC BRAKE SYSTEM
35A-28
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
REMOVAL AND INSTALLATION
M1351003700463
CAUTION
Do not remove the check valve from the vacuum hose. If the check valve is defective, replace it
together with the vacuum hose.
Required Special Tool:
• MB991714: Pushrod Adjust Gauge
Pre-removal Operation
• Brake Fluid Draining
• Evaporative Emission Canister Assembly Removal
(Refer to GROUP 17, Evaporative Emission Canister
.)
Post-installation Operation
• Evaporative Emission Canister Assembly Installation
(Refer to GROUP 17, Evaporative Emission Canister
.)
• Brake Fluid Supplying
• Brake Line Bleeding (Refer to
• Brake Pedal Adjustment (Refer to
AC005039AB
13 N·m
115 in-lb
15 N·m
11 ft-lb
15 N·m
11 ft-lb
1
4
5
7
6
9
8
1
3
2
REMOVAL STEPS
1.
BRAKE TUBE CONNECTION
2.
BRAKE FLUID LEVEL SENSOR
CONNECTOR
3.
MASTER CYLINDER ASSEMBLY
>>B<<
•
ADJUSTMENT OF CLEARANCE
BETWEEN BRAKE BOOSTER
PUSH ROD AND PRIMARY
PISTON
>>A<<
4.
VACUUM HOSE (WITH BUILT-IN
CHECK VALVE)
5.
COTTER PIN
6.
WASHER
7.
CLEVIS PIN
8.
BRAKE BOOSTER
9.
SEALER
REMOVAL STEPS (Continued)
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