Mitsubishi Montero Sport (2004+). Manual — part 145
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-55
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1113023400332
ITEMS
SPECIFICATIONS
Generator and drive belt
Accessory mount bolt
39
± 5 N⋅m (29 ± 4 ft-lb)
Accessory mount stay bolt (M10)
44
± 5 N⋅m (32 ± 4 ft-lb)
Accessory mount stay bolt (M8)
24
± 4 N⋅m (17 ± 3 ft-lb)
Cooling fan bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Cooling fan bracket bolt
41
± 8 N⋅m (30 ± 6 ft-lb)
Crankshaft bolt
185
± 5 N⋅m (137 ± 3 ft-lb)
Drive bolt tensioner pulley nut
44
± 5 N⋅m (32 ± 4 ft-lb)
Engine hanger bolt
17
± 2 N⋅m (13 ± 1 ft-lb)
Fan clutch nut
11
± 1 N⋅m (97 ± 9 in-lb)
Generator bolt (M10)
49
± 5 N⋅m (36 ± 4 ft-lb)
Generator bolt (M8)
23
± 3 N⋅m (17 ± 2 ft-lb)
Oil filler bolt
22
± 4 N⋅m (16 ± 3 ft-lb)
Timing indicator bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Intake manifold plenum and throttle body assembly
Air intake fitting bolt and nut
18
± 2 N⋅m (13 ± 2 ft-lb)
Boost sensor bolt
4.9
± 1.0 N⋅m (43 ± 9 in-lb)
EGR pipe bolt
18
± 2 N⋅m (13 ± 2 ft-lb)
EGR pipe flare nut
59
± 10 N⋅m (43 ± 7 ft-lb)
EGR valve bolt
22
± 4 N⋅m (16 ± 3 ft-lb)
Ignition coil bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Intake manifold plenum stay bolt (M10)
35
± 6 N⋅m (26 ± 4 ft-lb)
Intake manifold plenum stay bolt (M8)
18
± 2 N⋅m (13 ± 2 ft-lb)
Upper Intake manifold bolt
18
± 2 N⋅m (13 ± 2 ft-lb)
Throttle body bolt
12
± 1 N⋅m (106 ± 9 in-lb)
Water outlet fitting bracket bolt
14
± 1 N⋅m (124 ± 9 in-lb)
Ignition system
Spark plugs
25
± 5 N⋅m (18 ± 4 ft-lb)
Timing belt
Auto tensioner bolt
23
± 3 N⋅m (17 ± 2 ft-lb)
Camshaft sprocket bolt
88
± 10 N⋅m (65 ± 7 ft-lb)
Crankshaft position sensor bolt
8.5
± 0.5 N⋅m (75 ± 4 in-lb)
Idler pulley bolt
44
± 5 N⋅m (32 ± 4 ft-lb)
Tensioner arm bolt
44
± 10 N⋅m (32 ± 7 ft-lb)
Tensioner pulley bolt
48
± 6 N⋅m (35 ± 4 ft-lb)
Timing belt cover nut
5.0
± 1.0 N⋅m (44 ± 9 in-lb)
Timing belt front cover bolt (M8)
14
± 1 N⋅m (124 ± 9 in-lb)
Timing belt front cover bolt (M6)
11
± 1 N⋅m (97 ± 9 in-lb)
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-56
Timing belt rear cover bolt
14
± 1 N⋅m (124 ± 9 in-lb)
Intake manifold and fuel parts
Engine coolant temperature gauge unit
11
± 1 N⋅m (97 ± 9 in-lb)
Engine coolant temperature sensor
29
± 10 N⋅m (21 ± 7 ft-lb)
Fuel pipe bolt
9.0
± 1.0 N⋅m (80 ± 9 in-lb)
Fuel pressure regulator bolt
8.8
± 1.0 N⋅m (78 ± 9 in-lb)
Fuel rail bolt
12
± 1 N⋅m (106 ± 9 in-lb)
Intake manifold nut
20
− 23 N⋅m (14 − 17 ft-lb)
Thermostat case bolt
19
± 1 N⋅m (14 ± 1 ft-lb)
Water inlet fitting bolt
24
± 4 N⋅m (18 ± 3 ft-lb)
Water outlet fitting bolt
19
± 1 N⋅m (14 ± 1 ft-lb)
Water outlet pipe bolt
13
± 2 N⋅m (115 ± 18 in-lb)
Water passage bolt
19
± 1 N⋅m (14 ± 1 ft-lb)
Water pipe bolt
13
± 2 N⋅m (115 ± 18 in-lb)
Water pump bracket bolt
24
± 3 N⋅m (18 ± 2 ft-lb)
Exhaust manifold
Oil dipstick guide bolt
49
± 6 N⋅m (36 ± 4 ft-lb)
Exhaust manifold nut
44
± 5 N⋅m (32 ± 4 ft-lb)
Heat protector bolt
14
± 1 N⋅m (124 ± 9 in-lb)
Water pump bolt
24
± 3 N⋅m (18 ± 2 ft-lb)
Rocker arms and camshaft
PCV valve
10
± 2 N⋅m (89 ± 18 in-lb)
Rocker cover bolt
3.4
± 0.5 N⋅m (26 ± 4 in-lb)
Rocker shaft bolt
31
± 3 N⋅m (23 ± 2 ft-lb)
Thrust case bolt
13
± 2 N⋅m (115 ± 18 in-lb)
Cylinder head and valve
Cylinder head bolt
108
± 5 N⋅m (80 ± 4 ft-lb) → 0 N⋅m
(0 in-lb)
→ 108 ± 5 N⋅m (80 ± 4 ft-lb)
Oil pan and oil pump
Baffle plate bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Cover bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Drain plug
39
± 5 N⋅m (29 ± 4 ft-lb)
Lower oil pan bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Oil filter bracket bolt (M10)
41
± 8 N⋅m (30 ± 6 ft-lb)
Oil filter bracket bolt (M8)
23
± 3 N⋅m (17 ± 2 ft-lb)
Oil pressure switch
10
± 2 N⋅m (89 ± 18 in-lb)
Oil pump case bolt
14
± 1 N⋅m (124 ± 9 in-lb)
Oil pump cover bolt
10
± 2 N⋅m (89 ± 18 in-lb)
Oil screen bolt
19
± 3 N⋅m (14 ± 2 ft-lb)
Oil screen stay bolt
9.0
± 1.0 N⋅m (80 ± 9 in-lb)
ITEMS
SPECIFICATIONS
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-57
GENERAL SPECIFICATIONS
M1113000200025
Relief plug
44
± 5 N⋅m (32 ± 4 ft-lb)
Upper oil pan bolt
9.0
± 3.0 N⋅m (80 ± 27 in-lb)
Piston and connecting rod
Connecting rod cap nut
34
± 2 N⋅m (25 ± 1 ft-lb) + 90° to 94°
Crankshaft and cylinder block
Bearing cap bolt
74
± 4 N⋅m (54 ± 3 ft-lb)
Drive plate bolt
74
± 2 N⋅m (54 ± 1 ft-lb)
Oil seal case bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Rear plate bolt
11
± 1 N⋅m (97 ± 9 in-lb)
Bracket
Engine support bracket bolt (M12)
75
± 10 N⋅m (55 ± 7 ft-lb)
Engine support bracket bolt (M10)
41
± 8 N⋅m (30 ± 6 ft-lb)
Engine support bracket bolt (M8)
22
± 4 N⋅m (16 ± 3 ft-lb)
ITEMS
SPECIFICATIONS
DESCRIPTIONS
SPECIFICATIONS
Type
60
° V, OHV, SOHC
Number of cylinders
6
Combustion chamber
Pentroof type
Total displacement cm
3
(cu in)
3,497 (213.4)
Cylinder bore mm (in)
93.0 (3.66)
Piston stroke mm (in)
85.8 (3.38)
Compression ratio
9.0
Valve timing
Intake valve
Opens (BTDC)
13
°
Closes (ABDC)
55
°
Exhaust valve
Opens (BBDC)
51
°
Closes (ATDC)
17
°
Lubrication system
Pressure feed, full-flow filtration
Oil pump type
Trochoid type
SPECIFICATIONS
TSB Revision
ENGINE OVERHAUL
11B-58
SERVICE SPECIFICATIONS
M1113000300099
ITEMS
STANDARD VALUE
LIMIT
Timing belt
Auto-tensioner rod length mm (in)
3.8
− 4.5 (0.15 − 0.17)
−
Auto-tensioner rod protrusion length mm
(in)
12 (0.5)
−
Auto-tensioner rod pushed-in amount
[when pushed with a force of 98
− 196 N
(22
− 44 lb)] mm (in)
1.0 (0.03) or less
−
Rocker arms and camshaft
Camshaft cam height
mm (in)
Intake
37.71 (1.485)
Minimum 37.21 (1.465)
Exhaust
37.14 (1.462)
Minimum 36.64 (1.443)
Camshaft journal outside diameter mm (in) 45 (1.8)
−
Cylinder head and valves
Cylinder head flatness of gasket surface
mm (in)
Less than 0.03 (0.001)
0.2 (0.007)
Cylinder head grinding limit of gasket
surface mm (in) Total resurfacing depth of
cylinder head and cylinder block
−
0.2 (0.007)
Cylinder head overall height mm (in)
120 (4.7)
−
Valve thickness of
valve head (margin)
mm (in)
Intake
1.0 (0.04)
Minimum 0.5 (0.02)
Exhaust
1.2 (0.05)
Minimum 0.7 (0.03)
Valve overall height
mm (in)
Intake
112.30 (4.421)
Minimum 111.80 (4.402)
Exhaust
114.11 (4.493)
Minimum 113.61 (4.473)
Valve stem outside
diameter mm (in)
Intake
6.0 (0.24)
−
Exhaust
6.0 (0.24)
−
Valve stem to valve
guide clearance mm
(in)
Intake
0.02
− 0.05 (0.0008 − 0.0019) 0.10 (0.003)
Exhaust
0.04
− 0.07 (0.0016 − 0.0027) 0.15 (0.005)
Valve face angle mm (in)
45
° − 45.5°
−
Valve spring free length mm (in)
51.0 (2.01)
50.0 (1.97)
Valve spring load/installed height
N (lb)/mm (in)
267/44.2 (60.0/1.74)
−
Valve spring out-of-squareness
2
° or less
4
°
Valve seat valve contact width mm (in)
0.9
− 1.3 (0.04 − 0.05)
−
Valve guide inside diameter mm (in)
6.0 (0.32)
−
Valve guide projection from cylinder head
upper surface mm (in)
14 (0.6)
−
Valve stem projection mm (in)
49.30 (1.941)
49.80 (1.960)
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