Mitsubishi Montero Sport (2004+). Manual — part 830
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
STEERING
37A-43
>>B<< OIL SEAL INSTALLATION
Use special tool MB990926 and MB990938 to install the oil
seal.
.
>>C<< ROTOR INSTALLATION
Install the rotor to the pulley assembly so that the rotor's punch
mark is at the pump cover side.
.
>>D<< SNAP RING INSTALLATION
After installation of the snap ring, lift the rotor and check that
the snap ring has entered the countersunk part.
.
AC000752
MB990938
AC
MB990926
AC000753 AB
PUNCH MARK
AC004405
AC004406
SNAP RING
AB
POWER STEERING OIL PUMP ASSEMBLY
TSB Revision
STEERING
37A-44
>>E<< CAM RING INSTALLATION
Install the cam ring with its identification mark towards the side
plate.
.
>>F<< VANE INSTALLATION
Install the vanes on the rotor, paying close attention to the
installation direction.
INSPECTION
M1372005500233
• Check the pulley assembly for wear or damage.
• Check the rotor and vane groove for "stepped" wear.
• Check the contact surface of cam ring and vanes for
"stepped" wear.
• Check the vanes for damage.
AC000754 AB
IDENTIFICATION
MARK
AC000755 AC
VANE
ROTOR
CAM RING
DIRECT ROUND EDGE
TO THE CAM RING
POWER STEERING HOSES
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STEERING
37A-45
POWER STEERING HOSES
REMOVAL AND INSTALLATION
M1372005700486
Pre-removal Operation
• Power Steering Fluid Draining (Refer to
.)
• Radiator Grill Removal
Post-installation Operation
• Radiator Grill Installation
• Power Steering Fluid Level Check (Refer to
.)
• Power Steering Fluid Line Bleeding (Refer to
AC004440
1
2
3
4
5
6
7
8
9
10
11
10, 12
13
12
N
N
N
49 N·m
43 ft-lb
49 - 54 N·m
36 - 47 ft-lb
12 N·m
104 in-lb
12 N·m
104 in-lb
12 N·m
104 in-lb
15 N·m
11 ft-lb
AB
REMOVAL STEPS
>>E<<
1. SUCTION HOSE
2. RETURN HOSE
3. OIL RESERVOIR
>>D<<
4. RETURN HOSE
5. RETURN PIPE
>>C<<
6. PRESSURE HOSE
7. EYE BOLT
>>C<<
8. PRESSURE PIPE
9. GASKET
>>B<<
10. RETURN PIPE ASSEMBLY
11. O-RING
>>A<<
12. PRESSURE PIPE ASSEMBLY
13. O-RING
REMOVAL STEPS (Continued)
POWER STEERING HOSES
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STEERING
37A-46
INSTALLATION SERVICE POINTS
.
>>A<< PRESSURE PIPE ASSEMBLY INSTALLATION
Connect the pressure pipe so that the marking is positioned as
shown in the illustration.
.
>>B<< RETURN PIPE ASSEMBLY INSTALLATION
1. Align the mating marks on the return pipe and steering gear
box, and install the return pipe.
2. Connect the return pipe so that the marking is positioned as
shown in the illustration.
.
>>C<<PRESSURE PIPE/PRESSURE HOSE INSTALLATION
Align the mating marks on the pressure hose and pressure
pipe, and install the pressure hose.
.
AC004441
PRESSURE PIPE
AB
AC004442
MATING
MARKS
AB
AC004443 AB
RETURN
PIPE
AC004444
MATING
MARKS
AB
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