Mitsubishi Montero Sport (2004+). Manual — part 435
DIFFERENTIAL CARRIER ASSEMBLY
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8. Check that the backlash is within the limit value and that the
differential gear turns smoothly.
.
>>F<< LOCK PIN INSTALLATION
1. Align the pinion shaft lock pin hole with the differential case
lock pin hole, and drive in the lock pin.
2. Stake the lock pin with a punch on both sides.
.
>>G<< DRIVE GEAR INSTALLATION
1. Clean the drive gear attaching bolts.
2. Remove the adhesive adhered to the threaded holes of the
drive gear by turning the tap (M10 x 1.25). Clean the
threaded holes by applying compressed air.
3. Apply 3M
AAD Part No. 8730, 8731 or equivalent to the
threaded holes of the drive gear.
4. Install the drive gear onto the differential case with the
mating marks properly aligned. Tighten the bolts to the
specified torque in a diagonal sequence.
Tightening torque: 137
− 167 N⋅m (101 − 123 ft-lb)
.
ACX02429
ACX01068AB
TAP
ACX02430
DIFFERENTIAL CARRIER ASSEMBLY
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REAR AXLE
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>>H<< SIDE BEARING INNER RACE INSTALLATION
Use special tool MD998812, MD998829 to press-fit the side
bearing inner races into the differential case.
.
>>I<< BEARING CAP INSTALLATION
Align the mating marks on the gear carrier and the bearing cap,
and then tighten the bearing cap.
.
>>J<< DRIVE GEAR BACKLASH ADJUSTMENT
Adjust drive gear backlash as follows:
1. Using special tools MB991367 and MB991385, temporarily
tighten the side bearing nut to just before preloading of the
side bearing.
2. Measure the drive gear backlash.
Standard value: 0.13
− 0.18 mm (0.005 − 0.007 inch)
ACX02431AB
MD998812
MD998829
AC004945 AB
69 - 78 N·m
51 - 58 ft-lb
AC004921AB
MB991385
MB991367
AC004946 AB
DIFFERENTIAL CARRIER ASSEMBLY
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REAR AXLE
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3. Using special tools MB991367, MB991385, adjust the
backlash to standard value by moving the side bearing nut
as shown.
NOTE: First loosen the side bearing nut then tighten the
side bearing nut the same amount as when it was loosened.
4. Using special tools MB991367 and MB991385, apply the
preload, turn down both right and left side bearing nuts on
half the distance between centers of two neighboring holes.
5. Choose and install the lock plate (two kinds).
6. Check the final drive gear tooth contact. If poor contact is
evident, make adjustment. (Refer to GROUP 26, Inspection
Before Disassembly
7. Measure the drive gear runout.
Limit: 0.05 mm (0.002 inch)
8. When drive gear runout exceeds the limit, remove the
differential case and then the drive gears, moving them to
different positions and reinstall them.
9. If adjustment is not possible, replace the differential case or
drive gear and drive pinion as a set.
AC004947AB
WHEN BACKLASH
IS INSUFFICIENT
WHEN BACKLASH
IS EXCESSIVE
LOOSEN
LOOSEN
TIGHTEN
TIGHTEN
AC004948 AB
MB991385
MB991367
AC004949 AB
MB092153
MB092154
AC004950 AB
SPECIFICATIONS
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REAR AXLE
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SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1271004000354
GENERAL SPECIFICATIONS
M1271000200141
ITEM
SPECIFICATION
Axle assembly and backing plate connection nut
49
− 59 N⋅m (36 − 44 ft-lb)
Bearing cap bolt
69
− 78 N⋅m (51 − 58 ft-lb)
Brake tube connection
15 N
⋅m (11 ft-lb)
Differential carrier assembly nut
47 N
⋅m (35 ft-lb)
Conventional differential case bolt
137
− 167 N⋅m (101 − 123 ft-lb)
Limited slip differential case bolt
137
− 167 N⋅m (101 − 123 ft-lb)
Drain plug
59 N
⋅m (44 ft-lb)
Drive pinion self-locking nut
216 N
⋅m (159 ft-lb)
Filler plug
49 N
⋅m (36 ft-lb)
Lateral rod mounting nut
216
− 245 N⋅m (159 − 181 ft-lb)
Lock plate bolt
19 N
⋅m (14 ft-lb)
Lower arm bolt assembly
17 N
⋅m (12 ft-lb)
Lower arm nut
216
− 245 N⋅m (159 − 181 ft-lb)
Rear propeller shaft connection nut
98
− 108 N⋅m (72− 80 ft-lb)
Stabilizer bracket bolt
34 N
⋅m (25 ft-lb)
Shock absorber nut (lower)
216
− 245 N⋅m (159 − 181 ft-lb)
ITEM
RWD
4WD
Axle housing type
Banjo type
Banjo type
Axle shaft Supporting type
Semi-floating type
Semi-floating type
Differential Reduction gear type
Hypoid gear
Hypoid gear
Reduction ratio
4.636
4.900
Pinion gear type
2-pinion
2-pinion
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