Mitsubishi Montero Sport (2004+). Manual — part 414
INNER SHAFT ASSEMBLY
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FRONT AXLE
26-37
DISASSEMBLY AND ASSEMBLY
M1261004200089
Required Special Tools:
• MB990955: Oil Seal Installer
• MB990560: Bearing Remover
• MB990938: Brass Bar
DISASSEMBLY SERVICE POINT
.
<<A>> BEARING REMOVAL
1. Bend the outside periphery of dust cover inward with a
wooden hammer.
AC103695
5
3
1
2
3
N
5
N
4
AB
DISASSEMBLY
STEPS
1. INNER
SHAFT
<<A>> >>C<<
2. BEARING
>>B<<
3.
DUST COVER
4. HOUSING
TUBE
>>A<<
5. DUST
SEAL
DISASSEMBLY STEPS (Continued)
ACX01002AB
INNER SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-38
2. After special tool MB990560 has been installed as shown,
tighten the nut of the special tool until the portion of the
special tool touches the bearing outer race.
3. Press out the inner shaft from the bearing.
ASSEMBLY SERVICE POINTS
.
>>A<< DUST SEAL INSTALLATION
Press-fit the new dust seal into the housing tube by using spe-
cial tools MB990938 and MB990955, until it is flush with the
housing tube end face.
.
>>B<< DUST COVER INSTALLATION
Using a steel pipe, install a new dust cover onto the inner shaft.
.
ACX01003 AB
A
MB990560
ACX01013 AB
MB990560
ACX01014 AB
MB990955
MB990938
STEEL PIPE
mm (in)
Overall length
50 (2.0)
Outside diameter
75 (3.0)
Wall thickness
4 (0.16)
ACX01015 AB
STEEL PIPE
INNER SHAFT ASSEMBLY
TSB Revision
FRONT AXLE
26-39
>>C<< BEARING INSTALLATION
Use special tool MB990560 to press-fit the bearing onto the
inner shaft.
ACX01016AB
MB990560
DIFFERENTIAL CARRIER ASSEMBLY
TSB Revision
FRONT AXLE
26-40
DIFFERENTIAL CARRIER ASSEMBLY
REMOVAL AND INSTALLATION
M1262002100089
Pre-removal and Post-installation Operation
• Under Cover Removal and Installation (Refer to GROUP
42- Under Cover
• Front Axle Gear Oil Level Check (Refer to
.)
• Driveshaft Removal and Installation (Refer to
• Inner Shaft Removal and Installation (Refer to
AC103694AC
14
13
88 N·m
65 ft-lb
88 N·m
65 ft-lb
22 N·m
16 ft-lb
98 - 118 N·m
72 - 87 ft-lb
35 N·m
26 ft-lb
69 N·m
51 ft-lb
59 - 64 N·m
43 - 51 ft-lb
49 N·m
36 ft-lb
93 N·m
69 ft-lb
44 N·m
32 ft-lb
49 - 59 N·m
36 - 43 ft-lb
88 N·m
65 ft-lb
N
N
1
2
3
4
4
9
8
7
6
5
10
11
12
REMOVAL STEPS
<<A>> >>A<<
1. FRONT PROPELLER SHAFT
CONNECTION
•
SUPPORT THE DIFFERENTIAL
BY A TRANSMISSION JACK
2. PIN
3.
SPACER
4.
DIFFERENTIAL MOUNTING
CUSHION
5.
DIFFERENTIAL MOUNTING
BRACKET <LH>
6.
DIFFERENTIAL SUPPORT
BRACKET
7.
DIFFERENTIAL MOUNT
INSULATOR ASSEMBLY
8.
FRONT SUSPENSION
CROSSMEMBER
9.
FRONT DIFFERENTIAL,
HOUSING TUBE AND
DIFFERENTIAL MOUNTING
BRACKET <RH>
10. DIFFERENTIAL MOUNTING
BRACKET <RH>
11. DYNAMIC DAMPER
12. HOUSING TUBE
13. VACUUM HOSE CONNECTION
14. FRONT DIFFERENTIAL CARRIER
ASSEMBLY
REMOVAL STEPS (Continued)
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