Mitsubishi Montero Sport (2004+). Manual — part 304

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

TSB Revision

MULTIPORT FUEL INJECTION (MFI)

13A-629

STEP 7. Pressure test the evaporative emission system
lines from hose E, L and the fuel tank.
(1) Disconnect hose E from the canister side, and plug the

hose.

(2) Remove the fuel cap.
(3) Confirm that the evaporative emission system pressure

pump (Miller number 6872A) is operating properly. Perform
the self-test as described in the manufacturer's instructions.

(4) Connect the evaporative emission system pressure pump

to the fuel filler neck.

(5) Pressure test the system to determine whether any leaks

are present.
NOTE: The "Pressure test" in this procedure refers to the
I/M240 Simulation Test. The eight steps of this test are
described in the manufacturer's instructions for the evapo-
rative emission system pressure pump, Miller number
6872A.

(6) After it is confirmed that pressure maintained, unplug hose

E.

(7) Disconnect the evaporative emission system pressure

pump, and reinstall the fuel cap.

(8) Connect hose E to the evaporative emission canister.
Q: Is the evaporative emission system line free of leaks?

YES : Go to Step 15 .
NO : Go to Step 8 .

STEP 8. Check vacuum for leaks in the evaporative
emission system hose E.
Perform a leakage test with a hand vacuum pump on hose E.
Q: Does the hose N hold vacuum?

YES : Go to Step 9 .
NO : Replace the damaged hose E. (Refer to GROUP 17,

Evaporative Emission Canister and Fuel Tank
Pressure Relief Valve

P.17-116

). Then go to Step 16 .

AC005140

HOSE E

AC

ACX01358

AC004932

HOSE E

AH

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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MULTIPORT FUEL INJECTION (MFI)

13A-630

STEP 9. Pressure test the leaks in the evaporative
emission system from hoses H through O.
(1) Remove the fuel filler neck protector. (Refer to GROUP

13B, Fuel Tank

P.13B-6

).

(2) Perform a leakage test with a hand vacuum pump on hose

H through O.

Q: Do the hoses hold vacuum?

YES : Go to Step 10 .
NO : Replace any damaged hose and reinstall the fuel filler

neck protector. (Refer to GROUP 13B, Fuel Tank

P.13B-6

). Then go to Step 16 .

STEP 10. Check the check valve A.
(1) Check valve A is a one-way check valve.
(2) Check valve A should allow air to flow in only one direction.
Q: Does check valve A allow air to flow in one direction

only?
YES : Go to Step 11 .
NO : Replace check valve A, and reinstall the fuel tank filler

neck protector. (Refer to GROUP 13B, Fuel Tank

P.13B-6

). Then go to Step 16 .

STEP 11. Check the check valve B.
(1) Check valve B is an one-way check valve.
(2) Check valve B should allow air to flow in only one direction.
(3) When you blow the check valve, on air should leak from the

check valve body.

Q: Does check valve B allow air to flow in one direction

only?
YES : Go to Step 12 .
NO : Replace check valve B, reinstall the fuel filler neck

protector. (Refer to GROUP 13B, Fuel Tank

P.13B-6

).

Then go to Step 16 .

AC004933AD

HOSE I

HOSE G

HOSE H

HOSE J

HOSE F

AC002076 AB

CHECK VALVE A

AC002078

CHECK VALVE B

AB

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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MULTIPORT FUEL INJECTION (MFI)

13A-631

STEP 12. Check for leaks in the evaporative emission
system line from hose K through L.
(1) Remove the fuel tank. (Refer to GROUP 13B, Fuel Tank

P.13B-6

).

(2) Perform a leakage test with a hand vacuum pump on each

hose from hose P through S.

Q: Do the hoses hold vacuum?

YES : Go to Step 13 .
NO : Replace the damaged hose, and reinstall the fuel

tank. (Refer to GROUP 13B, Fuel Tank

P.13B-6

).

Then go to Step 16 .

STEP 13. Check for leak in the fuel tank.
(1) Visually check for cracks and leaks, etc.

NOTE: Carefully check the fuel pump assembly and the
inner pressure sensor installation section in the fuel tank.

(2) Connect the evaporative emission system pressure pump

to the filler hose.

(3) Plug the fuel pump feed nipple, return hose, hose K and

hose L connected to the fuel tank.
NOTE: If these items are not securely plugged at this time,
the fuel could leak from the tank.

(4) Pressurize the fuel tank with the evaporative emission

system pressure pump.

(5) In the pressurized state, check for the leaks by applying

soapy water solution to each section and look for bubbles.

Q: Are any leaks found?

YES <When there is a leak from the attachment points of
the fuel pump assembly, the fuel tank differential
pressure sensor, fuel tank rollover valve.> : Reassemble

the leaked parts and check again that there are no
leaks. Then reinstall the fuel tank (Refer to GROUP
13B, Fuel Tank

P.13B-6

). Then go to Step 16 .

YES <When there is a leak from the fuel tank.> : Replace

the fuel tank (Refer to GROUP 13B, Fuel Tank

P.13B-6

). Then go to Step 16 .

NO : When there is no leak, reinstall the fuel tank (Refer to

GROUP 13B, Fuel Tank

P.13B-6

). Then go to Step 14

.

AC004930

HOSE K

HOSE L

AC

AC005139

AC005138

MULTIPORT FUEL INJECTION (MFI) DIAGNOSIS

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STEP 14. Using scan tool MB991958, check evaporative
emission system monitor test.

CAUTION

• To prevent damage to scan tool MB991958, always turn

the ignition switch to the "LOCK" (OFF) position before
connecting or disconnecting scan tool MB991502.

• During this test, the PCM automatically increases the

engine speed to 1,600 r/min or greater. Check that the
transmission is set to "P" position.

(1) Connect scan tool MB991958 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Erase the DTCs using scan tool MB991958.
(4) Check that the fuel cap is securely closed. (Tighten until

three clicks are heard).

(5) Start the engine.
(6) Select "System Test" and press the "YES" key.
(7) Select "Evap Leak Mon" and press the "YES" key.
(8) During this test, keep the accelerator pedal at the idling

position.
NOTE: If the engine speed does not reach 2,000 r/min dur-
ing the monitor test, adjust the Speed Adjusting Screw
(Refer to

P.13A-883

), and adjust to the standard value.

(9) Keep the engine speed and engine load within the specified

range. When the monitor test starts, the "In Progress" item
on scan tool MB991958 will change from "NO" to "YES".

(10)Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is "Evap Leak Mon. Completed. Test Failed and DTCs

Set" displayed on scan tool MB991958?
YES : Replace the PCM. Then go to Step 16 .
NO <"Evap Leak Mon. Completed. Test Passed" is
displayed on scan tool MB991958.> : The evaporative

emission system is working properly at this time. Then
go to Step 16 .

NO <"Evap Leak Mon. Discontinued. Retest again from
the first" is displayed on scan tool MB991958.> : The

EVAP monitor has been interrupted during the test.
Turn the ignition switch to the "LOCK" (OFF) position
once, and repeat the monitor test.

AK303629AB

MB991911

MB991827

MB991824

16-PIN