Mitsubishi Montero Sport (2004+). Manual — part 84
OIL PAN AND OIL SCREEN
TSB Revision
ENGINE MECHANICAL
11A-25
OIL PAN AND OIL SCREEN
REMOVAL AND INSTALLATION
M1112002500201
Required Special Tool:
MD998727: Oil pan remover
Pre-removal and Post-installation Operation
• Under Cover and Skid Plate Removal and Installation
(Refer to GROUP 42, Under Cover
• Engine Oil Draining and Refilling (Refer to GROUP 12,
On-vehicle Service
).
• Generator Removal and Installation (Refer to GROUP 16,
Generator
).
• Stabilizer Bar Removal and Installation (Refer to GROUP
33A, Stabilizer Bar
• Front Catalytic Converter (R.H. and L.H.) Removal and
Installation (Refer to GROUP 15, Exhaust Pipe and Main
Muffler
).
• Front Differential Carrier Removal and Installation (Refer
to GROUP 26, Front Differential Carrier
). <4WD>
ACX00370
GROOVE
BOLT HOLE
SPECIFIED SEALANT: MITSUBISHI
GENUINE PART NO. MD970389 OR
EQUIVALENT
ENGINE OIL
OIL DIPSTICK GUIDE
O-RING
N
N
4.0 mm
(0.16 in)
1
2
3
4
5
6
7
8
8.8 N·m
78 in-lb
48 N·m
35 ft-lb
35 N·m
26 ft-lb
19 N·m
14 in-lb
9.8 - 12 N·m
87 - 106 in-lb
9.8 - 12 N·m
87 - 106 in-lb
39 N·m
29 fn-lb
9.8 - 12 N·m
87 - 106 in-lb
5.9 N·m
52 in-lb
9
N
AB
3
7
REMOVAL STEPS
1.
DRAIN PLUG
>>B<<
2.
DRAIN PLUG GASKET
<<A>>
>>A<<
3.
LOWER OIL PAN
4.
COVER
5.
OIL DIPSTICK ASSEMBLY
6.
COVER
>>A<<
7.
UPPER OIL PAN
8.
OIL SCREEN
9.
BAFFLE PLATE
REMOVAL STEPS (Continued)
OIL PAN AND OIL SCREEN
TSB Revision
ENGINE MECHANICAL
11A-26
REMOVAL SERVICE POINT
.
<<A>> LOWER OIL PAN REMOVAL
CAUTION
Perform this slowly to avoid deformation of the oil pan
flange.
After removing the oil pan mounting bolts, remove the oil pan
with special tool MD998727 and brass bar.
INSTALLATION SERVICE POINTS
.
>>A<< UPPER OIL PAN/LOWER OIL PAN INSTALLATION
1. Remove sealant from the oil pan and cylinder block mating
surfaces.
2. Degrease the sealant-coated surface and the engine mating
surface.
3. Apply MITSUBISHI genuine part number MD970389 or
equivalent around the gasket surface of oil pan as specified
in the illustration.
NOTE: The sealant should be applied in a continuous bead
approximately 4.0 mm (0.16 inch) in diameter.
4. Assemble the oil pan to the cylinder block within 30 minutes
after applying the sealant.
5. Tighten the bolts in order of the numbers shown in the
illustration.
.
ACX00366
MD998727
MD998727
AB
ACX00365
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
12
10
1
2
3
4
5
7
9
11
6
8
4.0 mm (0.16 in)
GROOVE
BOLT HOLE
AB
OIL PAN AND OIL SCREEN
TSB Revision
ENGINE MECHANICAL
11A-27
>>B<< DRAIN PLUG GASKET INSTALLATION
Replace the gasket with a new gasket. Install the new gasket in
the direction shown in the illustration.
INSPECTION
M1112002600093
• Check the oil pan for cracks.
• Check the oil pan sealant-coated surface for damage and
deformation.
• Check the oil screen for cracked, clogged or damaged wire
net and pipe.
ACX00364
DRAIN PLUG
GASKET
OIL PAN
SIDE
AB
CRANKSHAFT FRONT OIL SEAL
TSB Revision
ENGINE MECHANICAL
11A-28
CRANKSHAFT FRONT OIL SEAL
REMOVAL AND INSTALLATION
M1112003400490
Required Special Tool:
MD998717: Crankshaft front oil seal installer
INSTALLATION SERVICE POINTS
.
>>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION
1. Apply a small amount of engine oil to the oil seal lip and then
insert.
2. Using special tool MD998717, tap the oil seal into the front
case.
.
Pre-removal and Post-installation Operation
• Timing Belt Removal and Installation (Refer to
ACX00362AB
N
1
2
3
4
5
6
6
8.8 N·m
78 in-lb
ENGINE OIL
REMOVAL STEPS
>>B<<
1.
CRANKSHAFT SPROCKET
2.
CRANKSHAFT POSITION
SENSOR
>>B<<
3.
CRANKSHAFT SENSING BLADE
>>B<<
4.
CRANKSHAFT SPACER
5.
KEY
>>A<<
6.
CRANKSHAFT FRONT OIL SEAL
REMOVAL STEPS (Continued)
ACX00363AB
OIL SEAL
MD998717
CRANKSHAFT
MD998717
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