Mitsubishi Montero Sport (2004+). Manual — part 585
ON-VEHICLE SERVICE
TSB Revision
ENGINE COOLING
14-7
7. Loosen the air bleed bolt.
CAUTION
Do not use alcohol or methanol anti-freeze or any engine
coolants mixed with alcohol or methanol anti-freeze. The
use of an improper anti-freeze can cause the corrosion of
the aluminum components.
8. By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the
range of 30 to 60%. Use special tool MB991871 to refill the
coolant. A convenient mixture is a 50% water and 50%
antifreeze solution [freezing point:
−31°C (−32.8 °F)].
Recommended antifreeze:
Recommended antifreeze: Long Life Antifreeze
Coolant or an equivalent
Quantity:
Without rear heater 9.0 cm
3
(9.5 quarts)
With rear heater 10.0 cm
3
(10.6 quarts)
NOTE: For the usage of special tool MB991871, refer to the
instructions enclosed with the special tool.
9. Pour in coolant until it overflows from the air bleed bolt hole,
and then tighten the air bleed bolt.
Tightening torque: 12
− 15N⋅m (106 − 133 in-lb)
10.Reinstall the radiator cap.
11.Start the engine and let it warm up until the thermostat
opens.
12.After repeatedly revving the engine up to 3,000 r/min
several times, then stop the engine.
13.Remove the radiator cap after the engine has become cold,
and pour in coolant up to the brim. Rein stall the cap.
CAUTION
Do not overfill the tank.
14.Add coolant to the reserve tank between the "FULL" and
"LOW" mark if necessary.
ENGINE COOLANT CONCENTRATION TEST
M1141001100415
Refer to GROUP 00, Recommended Lubricants and Lubricant
Capacities Table
DRIVE BELT TENSION CHECK AND
ADJUSTMENT
M1141004500092
Refer to GROUP 00, Maintenance Service
AC003372 AD
CAUTION LABEL
AIR BLEED BOLT
AC203208 AB
MB991871
AIR HOSE
AC003372 AD
CAUTION LABEL
AIR BLEED BOLT
RADIATOR
TSB Revision
ENGINE COOLING
14-8
RADIATOR
REMOVAL AND INSTALLATION
M1141001500554
REMOVAL SERVICE POINTS
.
<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE
DISCONNECTION
Make mating marks on the radiator hose and the hose clamp.
Disconnect the radiator hose.
.
Pre-removal Operation
• Under Cover Removal
• Engine Coolant Draining (Refer to GROUP 00, Mainte-
nance Service
Post-installation Operation
• Transmission Fluid Refilling and Level Check (Refer to
GROUP 00, Maintenance Service
• Engine Coolant Refilling and Level Check (Refer to
GROUP 00, Maintenance Service
AC309250AB
12 N·m
106 in-lb
12 N·m
106 in-lb
4.9 N·m
43 in-lb
4.9 N·m
43 in-lb
9
9
1
5
7
3
4
2
8
10
11
11
8
6
N
REMOVAL STEPS
1.
RADIATOR CAP
2.
DRAIN PLUG
3.
RUBBER HOSE
4.
RESERVE TANK ASSEMBLY
<<A>> >>A<<
5.
RADIATOR UPPER HOSE
6.
SHROUD ASSEMBLY
<<A>> >>A<<
7.
RADIATOR LOWER HOSE
<<B>>
8.
A/T OIL COOLER HOSE
CONNECTION
9.
RADIATOR SUPPORT
10. RADIATOR
11. LOWER INSULATOR
REMOVAL STEPS (Continued)
ACX01828
MATING MARKS
AB
COOLING FAN
TSB Revision
ENGINE COOLING
14-9
<<B>> A/T OIL COOLER HOSE REMOVAL
After removing the hose from the radiator, plug the hose and
the radiator nipple to prevent dust or foreign particles from get-
ting in.
INSTALLATION SERVICE POINT
.
>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE
CONNECTION
1. Insert each hose as far as the projection of the water inlet
fitting.
2. Align the mating marks on the radiator hose and hose
clamp, and then connect the radiator hose.
COOLING FAN
REMOVAL AND INSTALLATION
M1141002100098
ACX01829AB
PROJECTION
WATER OUTLET
FITTING
MATING
MARKS
AC004453
1
2
3
5
6
4
2
4.9 N·m
43 in-lb
10 - 12 N·m
89 - 106 in-lb
10 - 12 N·m
89 - 106 in-lb
AB
REMOVAL STEPS
1. SHROUD ASSEMBLY
2. DRIVE BELTS
3. COOLING FAN AND FAN CLUTCH
ASSEMBLY
4. PULLEY
5. FAN CLUTCH
6. COOLING FAN
REMOVAL STEPS (Continued)
THERMOSTAT
TSB Revision
ENGINE COOLING
14-10
INSPECTION
M1141002200095
Cooling Fan Check
• Check the blades for damage and cracks.
• Check for cracks and damage around bolt holes in the fan
hub.
• If any portion of the fan is damaged or cracked, replace the
cooling fan.
Fan Clutch Check
• Check to ensure that fluid in the fan clutch is not leaking at
the case joint and seals. If fluid quantity decreases due to
leakage, the fan speed will decrease and engine overheat-
ing might result.
• When the fan attached to the engine is turned by hand, it
should have some resistance. If the fan turns lightly or
freely with no resistance, it is faulty.
• Check the bimetal strip for damage.
THERMOSTAT
REMOVAL AND INSTALLATION
M1141002400505
Pre-removal and Post-installation Operation
• Engine Coolant Draining and Refilling (Refer to GROUP
00, Maintenance Service
AC004454 AB
24 N·m
17 ft-lb
1
2
3
REMOVAL STEPS
1.
RADIATOR LOWER HOSE
CONNECTION
2.
WATER INLET FITTING
>>A<<
3.
THERMOSTAT
REMOVAL STEPS (Continued)
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