Mitsubishi Montero Sport (2004+). Manual — part 486

SUNROOF ASSEMBLY

TSB Revision

BODY

42-199

Sunroof timer mechanism

NOTE: *: "Fully tilted position" is the position where
the sunroof has tilted up and begins sliding.

NO. SUNROOF INITIAL

POSITION

ACTION

JUDGMENT
(NORMAL)

01

Fully closed

A

1. Ignition switch: "ON"
2. Ignition switch: "LOCK" (OFF)
3. Sunroof switch: OPEN [Within 30 seconds

after the ignition switch is turned "LOCK"
(OFF).]

The sunroof
automatic opens 30
seconds after the
ignition switch is
turned "LOCK"
(OFF).

B

1. Ignition switch: "ON"
2. Sunroof switch: OPEN
3. Ignition switch: "LOCK" (OFF) [The ignition

switch is turned "LOCK" (OFF) while the
sunroof switch is automatically opening.]

The sunroof
automatic opens
only 30 seconds
after the ignition
switch is turned
"LOCK" (OFF).

02

Fully opened or while
closing

1. Ignition switch: "ON"
2. Sunroof switch: CLOSE
3. Ignition switch: "LOCK" (OFF)
4. Sunroof switch: OPEN or CLOSE [Within 30

seconds after the ignition switch is turned
"LOCK" (OFF).]

The sunroof closes
while the sunroof
switch is pushed to
the CLOSE position.
Then, the sunroof
does not move when
any switch is
pushed.

03

Fully opened or while
closing

1. Ignition switch: "ON"
2. Sunroof switch: CLOSE
3. Ignition switch: "LOCK" (OFF) [The ignition

switch is turned "LOCK" (OFF) while the
sunroof switch is pushed to the CLOSE
position.]

The sunroof closes
while the sunroof
switch is pushed to
the CLOSE position.

04

Fully closed

1. Ignition switch: "ON"
2. Ignition switch: "LOCK" (OFF)
3. Sunroof switch: OPEN [Within 30 seconds after

the ignition switch is turned" LOCK" (OFF).]

4. Front door: OPEN [Within 30 seconds after the

ignition switch is turned "LOCK" (OFF).]

The sunroof
automatic opens and
stops when the door
is opened.

05

Fully closed

1. Ignition switch: ON
2. Ignition switch: LOCK (OFF)
3. Sunroof switch: OPEN [Within 30 seconds after

the ignition switch is turned "LOCK" (OFF).]

4. Door switch: ON [Within 30 seconds after the

ignition switch is turned "LOCK" (OFF).]

The sunroof closes
while the sunroof
switch is pushed to
the CLOSE position.
Then, the sunroof
does not move when
the door switch is
opened.

SUNROOF ASSEMBLY

TSB Revision

BODY

42-200

SUNROOF ASSEMBLY

REMOVAL AND INSTALLATION

M1426001200353

Post-installation Operation <Roof lid glass assembly,
Sunroof assembly>
• Sunroof Fit Adjustment (Refer to

P.42-195

.)

• Sunroof Water Test (Refer to

P.42-195

.)

AC004054

5 N·m

44 in-lb

5 N·m

44 in-lb

5 N·m

44 in-lb

3 N·m

27 in-lb

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

AB

6. SUNROOF SWITCH DOME LIGHT

ASSEMBLY
SUNROOF GLASS SEAL
REMOVAL STEPS

<<A>> >>F<<

1. SUNROOF GLASS

<<B>> >>E<<

2. SUNROOF GLASS SEAL

SUNROOF SUNSHADE REMOVAL
STEPS

<<A>> >>F<<

1. SUNROOF GLASS

<<C>> >>C<<

3. REAR SUNROOF SUNSHADE

<<C>> >>C<<

4. FRONT SUNROOF SUNSHADE

<<D>>

5. SUNSHADE SLIDE BLOCK

SUNROOF-ECU REMOVAL STEPS

6. SUNROOF SWITCH DOME LIGHT

ASSEMBLY

7. BRACKET
8. HEADLINING (REFER TO GROUP

52A, HEADLINING

P.52A-42

.)

<<E>> >>D<<

9. SUNROOF-ECU

SUNROOF MOTOR REMOVAL
STEPS

6. SUNROOF SWITCH DOME LIGHT

ASSEMBLY

7. BRACKET

8.

HEADLINING (REFER TO GROUP 52A,

HEADLINING

P.52A-42

.)

10.

SUNROOF MOTOR
SUNROOF GUIDE ASSEMBLY

REMOVAL STEPS

<<A>> >>F<<

1. SUNROOF GLASS

<<C>> >>C<<

3. REAR SUNROOF SUNSHADE

<<C>> >>C<<

4. FRONT SUNROOF SUNSHADE
11. LOCATOR

<<F>> >>B<<

12. SUNROOF DRIVE CABLE

CONNECTION

13. DRAIN CHANNEL

<<G>>

14. SUNROOF GUIDE ASSEMBLY

SUNROOF ASSEMBLY REMOVAL

STEPS

6.

SUNROOF SWITCH DOME LIGHT

ASSEMBLY

7.

BRACKET

8.

HEADLINING (REFER TO GROUP 52A,

HEADLINING

P.52A-42

.)

15.

CLIP

<<H>> >>A<<

16.

DRAIN HOSE

17.

SUNROOF ASSEMBLY

18.

SET BRACKET

SUNROOF MOTOR REMOVAL
STEPS (Continued)

SUNROOF ASSEMBLY

TSB Revision

BODY

42-201

ADHESION POSITION

REMOVAL SERVICE POINTS

.

<<A>> SUNROOF GLASS REMOVAL
1. Tilt the sunroof.
2. Remove the screws attaching the sunroof glass to the guide

assemblies, and then lift the glass out of roof opening.

.

AC004055

ADHESIVE:
Loctite® 410 BLACK TOUGHENED
INSTANT ADHESIVE OR EQUIVALENT

SEALANT:
Loctite® SMALL SCREW
THREADLOCKER 222 OR EQUIVALENT

SUNROOF GLASS SEAL

REAR
CENTER
POINT

SUNROOF GLASS ATTACHING SCREW

AB

AC004056

SUNROOF ASSEMBLY

TSB Revision

BODY

42-202

<<B>> SUNROOF GLASS SEAL REMOVAL
Remove the seal by pulling it off of the glass starting at the
splice joint.

.

<<C>> REAR SUNROOF SUNSHADE/FRONT SUNROOF
SUNSHADE REMOVAL
1. Remove the rear sunroof sunshade first by pushing in the

slide blocks to release them from the sunroof guide
assembly on one side of the sunshade. Remove the rear
sunroof sunshade out of roof opening.

2. Repeat step (1) for the front sunroof sunshade.

.

<<D>> SUNSHADE SLIDE BLOCK REMOVAL
Squeeze together the inboard end of the slide block with your
fingers to allow the slide block to slide out of its channel, and
then remove the slide block and spring.

.

<<E>> SUNROOF-ECU REMOVAL
1. Close the sunroof glass fully.
2. Insert a flat-tipped screwdriver, place it on the tab, and then

press it to the right.

3. Lower the sunroof-ECU and slide to left.

.

AC004057

SUNROOF GLASS SEAL

AB

AC004058

SLIDE BLOCK

AB

AC004059 AB

SPRING

SLIDE BLOCK

AC004060

SUNROOF-ECU

AB