Mitsubishi Montero Sport (2004+). Manual — part 722

TRANSMISSION AND TRANSFER ASSEMBLY

TSB Revision

AUTOMATIC TRANSMISSION

23A-453

TRANSMISSION AND TRANSFER ASSEMBLY

REMOVAL AND INSTALLATION

M1231117600122

<R4A51>

Pre-removal Operation
• Under Cover Removal (Refer to GROUP 42, Under Cover

P.42-207

.)

• Transmission Fluid Draining

(Refer to GROUP 00, Maintenance Service - Automatic

Transmission Fluid

P.00-52

.)

• Propeller Shaft Removal

(Refer to GROUP 25, Propeller Shaft

P.25-6

.)

• Catalytic Converter and Front Exhaust Pipe Removal

(Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-10

.)

Post-installation Operation
• Catalytic Converter and Front Exhaust Pipe Installation

(Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-10

.)

• Propeller Shaft Installation

(Refer to GROUP 25, Propeller Shaft

P.25-6

.)

• Transmission Fluid Supplying

(Refer to GROUP 00, Maintenance Service - Automatic

Transmission Fluid

P.00-52

.)

• Under Cover Installation

(Refer to GROUP 42, Under Cover

P.42-207

.)

• Selector Lever Operation Check (Refer to

P.23A-439

.)

AC309297

44 N·m
32 ft-lb

74 N·m
55 ft-lb

24 N·m
18 ft-lb

9.8 - 12 N·m
87 - 106 in-lb

22 N·m
16 ft-lb

88 N·m
65 ft-lb

64 N·m
47 ft-lb

20 - 24 N·m
15 - 18 ft-lb

39 - 44 N·m
29 - 32 ft-lb

45 - 52 N·m
33 - 38 ft-lb

10

1

16

6

2

11

12

13

14

17

4

5

8

3

15

N

N

AC

24 N·m
18 ft-lb

31 N·m
23 ft-lb

N

7

9

REMOVAL STEPS

1.

TRANSMISSION FLUID
DIPSTICK GUIDE

2.

DUST SHIELD COVER

>>B<<

3.

TRANSMISSION CONTROL
CABLE CONNECTION

4.

GROUND CABLE

5.

SPEED SENSOR CONNECTION

6.

TRANSMISSION RANGE
SWITCH CONNECTION

7.

SOLENOID VALVE
CONNECTION

8.

OUTPUT SHAFT SPEED
SENSOR CONNECTION

9.

INPUT SHAFT SPEED SENSOR
CONNECTION

10.

OIL COOLER TUBE

11.

STARTER COVER

<<A>>

12.

STARTER MOTOR

13.

COVER

<<B>>

14.

TORQUE CONVERTER AND
DRIVE PLATE CONNECTION
BOLTS

REMOVAL STEPS (Continued)

TRANSMISSION AND TRANSFER ASSEMBLY

TSB Revision

AUTOMATIC TRANSMISSION

23A-454

<V4A51>

•

SUPPORT THE TRANSMISSION
WITH A TRANSMISSION JACK

15.

NO.2 CROSSMEMBER

16.

AIR BREATHER PIPE
ASSEMBLY

>>A<<

17.

TRANSMISSION ASSEMBLY

REMOVAL STEPS (Continued)

Pre-removal Operation
• Transfer Case Protector and Under Cover Removal

(Refer to GROUP 42, Under Cover

P.42-207

.)

• Transmission Fluid Draining

(Refer to GROUP 00, Maintenance Service - Automatic

Transmission Fluid

P.00-52

.)

• Propeller Shaft Removal

(Refer to GROUP 25, Propeller Shaft

P.25-6

.)

• Catalytic Converter and Front Exhaust Pipe Removal

(Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-10

.)

Post-installation Operation
• Catalytic Converter and Front Exhaust Pipe Installation

(Refer to GROUP 15, Exhaust Pipe and Main Muffler

P.15-10

.)

• Propeller Shaft Installation

(Refer to GROUP 25, Propeller Shaft

P.25-6

.)

• Transmission Fluid Supplying

(Refer to GROUP 00, Maintenance Service - Automatic

Transmission Fluid

P.00-52

.)

• Transfer Case Protector and Under Cover Installation

(Refer to GROUP 42, Under Cover

P.42-207

.)

• Selector Lever Operation Check (Refer to

P.23A-439

.)

AC309298

24 N·m
18 ft-lb

9.8 - 12 N·m
87 - 106 in-lb

44 N·m
32 ft-lb

24 N·m
18 ft-lb

31 N·m
23 ft-lb

1

2

3

4

5

9

11

12
13

14

N

AB

6

8

7

N

39 - 44 N·m
29 - 32 ft-lb

N

10

12 N·m
106 in-lb

REMOVAL STEPS

1.

TRANSMISSION FLUID

DIPSTICK GUIDE

2.

DUST SHIELD COVER

>>B<<

3.

TRANSMISSION CONTROL

CABLE CONNECTION

4.

GROUND CABLE CONNECTION

5.

SPEED SENSOR CONNECTION

6.

HIGH/LOW DETECTION

SWITCH CONNECTION

7.

TRANSMISSION RANGE

SWITCH CONNECTION

8.

SOLENOID VALVE

CONNECTION

9.

OUTPUT SHAFT SPEED

SENSOR CONNECTION

10.

INPUT SHAFT SPEED SENSOR

CONNECTION

11.

OIL COOLER TUBE

12.

STARTER COVER

REMOVAL STEPS (Continued)

TRANSMISSION AND TRANSFER ASSEMBLY

TSB Revision

AUTOMATIC TRANSMISSION

23A-455

<<A>>

13.

STARTER MOTOR

14.

COVER

REMOVAL STEPS (Continued)

AC309300

45 - 52 N·m
33 - 38 ft-lb

88 N·m
65 ft-lb

64 N·m
47 ft-lb

49 N·m
36 ft-lb

44 N·m
33 ft-lb

64 N·m
47 ft-lb

74 N·m
55 ft-lb

15

18

17

16

AB

<<B>>

15. TORQUE CONVERTER AND

DRIVE PLATE CONNECTION
BOLTS

•

SUPPORT THE TRANSMISSION
WITH A TRANSMISSION JACK

16. NO.2 CROSSMEMBER
17. REAR ENGINE MOUNT

BRACKET

>>A<<

18. TRANSMISSION ASSEMBLY

TRANSMISSION AND TRANSFER ASSEMBLY

TSB Revision

AUTOMATIC TRANSMISSION

23A-456

REMOVAL SERVICE POINTS

.

<<A>> STARTER MOTOR REMOVAL
Remove the starter motor with the starter motor harness still
connected, and secure it inside the engine compartment.

.

<<B>> TORQUE CONVERTER AND DRIVE PLATE
CONNECTION BOLT REMOVAL
1. Remove the six connection bolts while turning the

crankshaft.

2. Press in the torque converter to the transmission side so

that the torque converter does not remain inserted in the
engine side of the drive plate.

INSTALLATION SERVICE POINTS

.

>>A<< TRANSMISSION ASSEMBLY INSTALLATION
1. Press the torque converter into the transmission properly,

and then assembly into the engine.

Reference value: 20.9 mm (0.8 inch)

2. The size of the mounting bolts are different. So be sure not

to confuse them.

.

BOLT

DIAMETER

× LENGTH mm (inch)

A

12

× 40 (0.5 × 1.6)

B

12

× 55 (0.5 × 2.2)

AC004836AD

20.9 mm
(0.8 in)

AC004529 AB

A

A

B

B