Mitsubishi Montero Sport (2004+). Manual — part 377

SPECIAL TOOLS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-11

MD998830
Installer adapter (66)

MD998830-01

Installation of transfer
drive shaft bearing

MD998917
Bearing remover

General service tool or
MD998348-01

Removal of transfer drive
shaft bearing

MD998813
Installer-100

General service tool

Use with installer cap and
installer adapter

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

TRANSMISSION AND EXTENSION HOUSING

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-12

TRANSMISSION AND EXTENSION HOUSING

DISASSEMBLY AND ASSEMBLY

M1233026900056

ASSEMBLY SERVICE POINTS

.

>>A<< SPEEDOMETER DRIVEN GEAR SLEEVE ASSEM-
BLY INSTALLATION
Install the speedometer driven gear sleeve assembly into the
extension housing as shown in the illustration.

.

AKX00005

7

4

1

2

5

18 ± 3 N·m
13 ± 2 ft-lb

6

3

48 ± 6 N·m
35 ± 4 ft-lb

AB

48 ± 6 N·m
35 ± 4 ft-lb

DISASSEMBLY STEPS

1.

HARNESS BRACKET

2.

CABLE END BRACKET

3.

HARNESS BRACKET

>>B<<

4.

EXTENSION HOUSING

5.

SPEEDOMETER SLEEVE CLAMP

>>A<<

6.

SPEEDOMETER DRIVEN GEAR
SLEEVE ASSEMBLY

7.

TRANSMISSION

DISASSEMBLY STEPS

AK201067AC

MATING MARKS

TRANSMISSION AND EXTENSION HOUSING

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-13

>>B<< EXTENSION HOUSING INSTALLATION
1. Apply Vaseline or petrolatum jelly on the bushing inside the

extension housing.

CAUTION

Evenly squeeze out and apply the sealant so that it is not
excessive and does not ooze out.
2. After squeezing out and applying the sealant (MITSUBISHI

genuine sealant part number MR166584 or equivalent) on
the extension housing at the section indicated in the
illustration, install onto the transmission case.

AKX00006

3 mm(0.12 in)
DIAMETER

AB

TRANSMISSION AND TRANSFER

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-14

TRANSMISSION AND TRANSFER

TRANSMISSION AND TRANSFER DISASSEMBLY AND ASSEMBLY

M1233023300066

ASSEMBLY SERVICE POINT

.

>>A<<TRANSFER CASE ADAPTER INSTALLATION

CAUTION

Evenly squeeze out and apply the sealant so that it is not
excessive and does not ooze out.
After squeezing out and applying the sealant (MITSUBISHI
genuine sealant part number MR166584 or equivalent) on the
transfer case adapter at the section indicated in the illustration,
install onto the transmission case.

A K X 0 0 0 0 8

7

3

5

6

2

4

1

AB

35 ± 6 N·m
26 ± 4 ft-lb

48 ± 6 N·m
35 ± 4 ft-lb

48 ± 6 N·m
35 ± 4 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

DISASSEMBLY STEPS

1.

TRANSFER

2.

HARNESS BRACKET

3.

CABLE END BRACKET

4.

HARNESS BRACKET

5.

HARNESS BRACKET

>>A<<

6.

TRANSFER CASE ADAPTER

7.

TRANSMISSION

DISASSEMBLY STEPS

A K X 0 0 0 0 9

3 mm
(0.12 in)
DIAMETER

AB