Mitsubishi Montero Sport (2004+). Manual — part 74
MAINTENANCE SERVICE
TSB Revision
GENERAL <BODY AND CHASSIS>
00-55
6. Apply the designated sealant to the screw area of the
cylinder block drain plug, and then tighten at the standard
torque.
Specified sealant: 3M
Nut Locking Part number
4171 or equivalent
Tightening torque: 39 N
⋅m (29 ft-lb)
7. Loosen the air bleed bolt.
CAUTION
Do not use alcohol or methanol anti-freeze or any engine
coolants mixed with alcohol or methanol anti-freeze. The
use of an improper anti-freeze can cause the corrosion of
the aluminum components.
8. By referring to the section on coolant, select an appropriate
concentration for safe operating temperature within the
range of 30 to 60%. Use special tool MB991871 to refill the
coolant. A convenient mixture is a 50% water and 50%
antifreeze solution [freezing point:
−31°C (−32.8 °F)].
Recommended antifreeze: Long Life Antifreeze
Coolant or an equivalent
Quantity:
Without rear heater 9.0 cm
3
(9.5 quart)
With rear heater 10.0 cm
3
(10.6 quart)
NOTE: For the usage of special tool MB991871, refer to the
instructions enclosed with the special tool.
9. Pour in coolant until it overflows from the air bleed bolt hole,
and then tighten the air bleed bolt.
Tightening torque: 12
− 15 N⋅m (106 − 133 in-lb)
10.Reinstall the radiator cap.
11.Start the engine and let it warm up until the thermostat
opens.
12.After repeatedly revving the engine up to 3,000 r/min
several times, then stop the engine.
13.Remove the radiator cap after the engine has become cold,
and pour in coolant up to the brim. Rein stall the cap.
AC200625AB
CYLINDER BLOCK
DRAIN PLUG
AC003372 AD
CAUTION LABEL
AIR BLEED BOLT
AC203208 AB
MB991871
AIR HOSE
AC003372 AD
CAUTION LABEL
AIR BLEED BOLT
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-56
CAUTION
Do not overfill the tank.
14.Add coolant to the reserve tank between the "FULL" and
"LOW" mark if necessary.
15. COOLANT HOSES (RADIATOR HOSE,
HEATER HOSE) (INSPECT)
M1001009700056
Inspect the surface of radiator hoses and heater hoses for heat
and mechanical damage. Hard and brittle rubber, cracking,
tears, cuts, abrasions and excessive swelling indicate deterio-
ration of the rubber.
16. DISC BRAKE PADS, ROTORS (INSPECT FOR
WEAR)
M1001003200332
Check for fluid contamination and wear. Replace the complete
set of pads if defective.
Thickness of lining: Minimum limit 2.0 mm (0.08 inch)
CAUTION
The pads for the right and left wheels should be replaced
at the same time. Never split or intermix brake pad sets. All
four pads must be replaced as a complete set.
17. REAR DRUM BRAKE LININGS AND REAR
WHEEL CYLINDERS FOR ALL WHEEL (INSPECT
FOR WEAR AND LEAKS)
M1001003300306
1. Remove the brake drum and check the thickness of brake
shoe lining for wear. Check the automatic brake adjusting
system by hand to see if it operates smoothly.
Also see if the gears are in proper mesh with each other. To
assure smooth operation apply a very thin coat of
multipurpose grease to the friction surface of the adjuster
and link shaft.
CAUTION
Never split or intermix brake shoe sets. All four shoes
must be replaced as a complete set.
2. Inspect the wheel cylinder boot for evidence of a brake fluid
leak. Visually check the boot for cuts, tears or heat cracks.
(a slight amount of fluid on the boot may not be a leak, but
may be preservative fluid used at assembly.) Checking the
Brake Shoes for Wear
Thickness of lining (A): Minimum limit: 1.0 mm (0.04
inch)
ACX00898 AB
AC003373AB
A
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-57
18. BRAKE HOSES (CHECK FOR
DETERIORATION OR LEAKS)
M1001003400358
Inspection of brake hoses and tubing should be included in all
brake service operations.
The hoses should be checked for:
1. Correct length, severe surface cracking, pulling, scuffing or
worn spots. (If the fabric casing of the hoses is exposed by
cracks or abrasion in the rubber hose cover, the hoses
should be replaced. Eventual deterioration of the hose and
possible bursting failure may occur.)
2. Incorrect installation, casing twisting or interference with
wheel, tire or chassis.
19. BALL JOINT AND STEERING LINKAGE
SEALS (INSPECT FOR GREASE LEAKS AND
DAMAGE)
M1001003500366
1. These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and boots should be replaced to prevent leakage or
contamination of the grease.
2. Inspect the dust cover and boots for proper sealing, leakage
and damage, and replace them if defective.
20. DRIVE SHAFT BOOTS (INSPECT FOR
GREASE LEAKS AND DAMAGE)
M1001003600352
1. These components, which are permanently lubricated at the
factory, do not require periodic lubrication. Damaged seals
and boots should be replaced to prevent leakage or
contamination of the grease.
2. Inspect the dust cover and boots for proper sealing, leakage
and damage, and replace them if defective.
MAINTENANCE SERVICE
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GENERAL <BODY AND CHASSIS>
00-58
21. BALL JOINT WITH GREASE NIPPLE
(LUBRICATE GREASE)
M1001007000073
Fill with multipurpose grease at the grease nipple till the grease
come out of the dust seal of the pitman arm, tie rod, lower arm
and upper arm.
22. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE)
M1001009600071
Visually inspect the front/rear suspension components for dete-
rioration and damage. Re-tighten the front/rear suspension
components retaining bolts to specified torque.
23. REAR AXLE OIL <with LSD> (CHANGE)
M1001007200107
1. Before changing the rear axle oil, check that there is no oil
leakage from the rear axle housing.
2. Remove the drain plug and drain out the oil.
3. Replace the oil plug, and then pour new oil in through the
filler hole.
Oil capacity: 3.2 dm
3
(3.4quarts)
AC003374
AC003375
AC003378
FILLER
PLUG
DRAIN PUG
AB
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