Mitsubishi Montero Sport (2004+). Manual — part 827
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
STEERING
37A-31
REMOVAL SERVICE POINT
.
<<A>> PITMAN ARM AND RELAY ROD DISCONNECTION
CAUTION
• Do not remove the nut from ball joint. Loosen it and use
special tool MB991897 to avoid possible damage to ball
joint threads.
• Hang special tool MB991897 with a cord to prevent it
from falling.
1. Install special tool MB991897 as shown in the figure.
2. Turn the bolt and knob as necessary to make the jaws of
special tool MB991897 parallel, tighten the bolt by hand and
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the
knob is in the position shown in the figure.
3. Tighten the bolt with a wrench to disconnect the pitman arm
and relay end.
INSTALLATION SERVICE POINT
.
>>A<< PITMAN ARM AND RELAY ROD CONNECTION
Apply the specified grease to the top (lip) of the dust cover.
Specified grease: Multipurpose grease SAE J310,
NLGI No.2 or equivalent
AC106820 AB
CORD
BOLT
MB991897
NUT
BALL JOINT
AC106821
KNOB
PARALLEL
BOLT
GOOD
BAD
AB
AC103636
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
STEERING
37A-32
INSPECTION
PITMAN ARM DUST COVER CHECK
M1372010700051
1. Press the dust cover with a finger to check whether the dust
cover is cracked or damaged.
2. If there are any cracks in or damage to the dust cover,
replace the pitman arm. (Refer to
NOTE: Cranked or damaged dust cover may cause damage
to the ball joint. In addition, if the dust cover is damaged dur-
ing service work, replace the dust cover. Refer to
.
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
STEERING
37A-33
DISASSEMBLY
M1372004200068
Required Special Tool:
• MB990915: Pitman Arm Puller
AC004338
3
4
5
6
7
8
9
10
11
12
13
14
17
16
15
1
2
AB
DISASSEMBLY STEPS
1.
JAM NUT
<<A>>
2.
PITMAN ARM
3.
BOLTS
4.
ADJUSTING BOLT JAM NUT
<<B>>
5.
SIDE COVER
6.
O-RING
7.
Y-PACKING
8.
ADJUSTING BOLT
9.
ADJUSTING PLATE
<<C>>
10.
CROSS-SHAFT
11.
MAINSHAFT AND VALVE ASSEMBLY
12.
SEAL RING
13.
O-RING
14.
O-RING
15.
OIL SEAL
16.
Y-PACKING
17.
GEAR BOX HOUSING
DISASSEMBLY STEPS (Continued)
POWER STEERING GEAR BOX ASSEMBLY
TSB Revision
STEERING
37A-34
DISASSEMBLY SERVICE POINTS
.
<<A>> PITMAN ARM REMOVAL
Use special tool MB990915, remove the pitman arm from the
gear box.
.
<<B>> SIDE COVER REMOVAL
1. Loosen the adjusting bolt jam nut and then turn the adjusting
bolt counterclockwise slightly.
2. Screw in the adjusting bolt without turning the side cover,
and then remove the side cover.
.
<<C>> CROSS-SHAFT REMOVAL
With the mainshaft and cross-shaft placed in the straight ahead
position, tap the bottom of the cross-shaft with a plastic ham-
mer to take out the cross-shaft together with the side cover.
AC004339AB
MB990915
AC004340
AC004341
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст