Mitsubishi Montero (2002-2004). Manual — part 183

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GROUP 00

CONTENTS

HOW TO USE THIS MANUAL. . . . . .

00-3

TROUBLESHOOTING GUIDELINES

00-6

HOW TO USE TROUBLESHOOTING/
INSPECTION SERVICE POINTS. . . .

00-6

VEHICLE IDENTIFICATION . . . . . . .

00-15

VEHICLE IDENTIFICATION . . . . . . . . . . . .

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VEHICLE INFORMATION CODE PLATE. .

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PRECAUTIONS BEFORE SERVICE.

00-21

TREATMENT BEFORE/AFTER DRIVING
THROUGH WATER . . . . . . . . . . . . . .

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TOWING AND HOISTING . . . . . . . . .

00-25

GENERAL DATA AND
SPECIFICATIONS . . . . . . . . . . . . . . .

00-28

TIGHTENING TORQUE . . . . . . . . . . .

00-29

LUBRICATION AND MAINTENANCE

00-30

RECOMMENDED LUBRICANTS AND
LUBRICANT CAPACITIES TABLE . .

00-31

SCHEDULED MAINTENANCE
TABLE . . . . . . . . . . . . . . . . . . . . . . . .

00-34

MAINTENANCE SERVICE . . . . . . . . .

00-36

1. FUEL SYSTEM (TANK, PIPE LINE AND
CONNECTIONS, AND FUEL TANK FILLER TUBE
CAP) (Check for leaks) . . . . . . . . . . . . . . . .

00-36

2. FUEL HOSES (CHECK CONDITION). . .

00-37

3. AIR CLEANER ELEMENT (Replace) . . .

00-37

4. EVAPORATIVE EMISSION SYSTEM (CHECK FOR
LEAKS AND CLOGGING) - EXCEPT EVAPORATIVE
EMISSION CANISTER . . . . . . . . . . . . . . . .

00-37

5. SPARK PLUGS (Replace). . . . . . . . . . . .

00-37

6. IGNITION CABLES (Replace) . . . . . . . . .

00-38

7. TIMING BELT (REPLACE) . . . . . . . . . . .

00-38

8. DRIVE BELT (FOR GENERATOR AND WATER
PUMP, POWER STEERING PUMP) (CHECK
CONDITION) . . . . . . . . . . . . . . . . . . . . . . . .

00-39

9. ENGINE OIL (CHANGE) . . . . . . . . . . . . .

00-40

10. ENGINE OIL FILTER (REPLACE) . . . .

00-40

11. AUTOMATIC TRANSMISSION FLUID (CHECK
FLUID LEVEL) . . . . . . . . . . . . . . . . . . . . . . .

00-41

12. AUTOMATIC TRANSMISSION FLUID (CHANGE)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-42

13. TRANSFER OIL (CHECK OIL LEVEL) .

00-43

14. ENGINE COOLANT (CHANGE) . . . . . .

00-44

15. DISC BRAKE PADS (INSPECT FOR
WEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-45

16. BRAKE HOSES (CHECK FOR DETERIORATION
OR LEAKS) . . . . . . . . . . . . . . . . . . . . . . . . .

00-46

Continued on next page

00-2

17. BALL JOINT AND STEERING LINKAGE SEALS
(INSPECT FOR GREASE LEAKS AND
DAMAGE) . . . . . . . . . . . . . . . . . . . . . . . . . .

00-46

18. DRIVE SHAFT BOOTS (INSPECT FOR GREASE
LEAKS AND DAMAGE) . . . . . . . . . . . . . . .

00-46

19 FRONT AXLE AND REAR AXLE (CONVENTIONAL
DIFFERENTIAL) (INSPECT OIL LEVEL) . .

00-47

20. PROPELLER SHAFT JOINTS (LUBRICATE WITH
GREASE) . . . . . . . . . . . . . . . . . . . . . . . . . .

00-47

21. EXHAUST SYSTEM (CONNECTION PORTION
OF MUFFLER, PIPINGS AND CONVERTER HEAT
SHIELDS) (CHECK AND SERVICE AS
REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . .

00-47

22. SRS MAINTENANCE (SRS COMPONENT
CHECK-DAMAGE, FUNCTION, CONNECTION TO
WIRING HARNESS, ETC.) . . . . . . . . . . . . .

00-48

23. TIRES (ROTATE) . . . . . . . . . . . . . . . . .

00-54

MAIN SEALANT AND ADHESIVE
TABLE. . . . . . . . . . . . . . . . . . . . . . . . .

00-54

HOW TO USE THIS MANUAL

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GENERAL <BODY AND CHASSIS>

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.

HOW TO USE THIS MANUAL

M1001000100381

MAINTENANCE, REPAIR AND
SERVICING EXPLANATIONS

This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Unless otherwise
specified, each service procedure covers all models.
Procedures covering specific models are identified
by the model codes, or similar designation (engine
type, transmission type, etc.). A description of these
designations is covered in this manual under "VEHI-
CLE IDENTIFICATION."

.

ON-VEHICLE SERVICE
"ON-VEHICLE SERVICE" are procedures for per-
forming inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other inspec-
tions (for looseness, play, cracking, damage, etc.)
must also be performed.

.

SERVICE PROCEDURES
The service steps are arranged in numerical order.
Attention must to be paid in performing vehicle ser-
vice are described in detail in SERVICE POINTS.

DEFINITION OF TERMS

.

STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.

.

LIMIT
Shows the standard for judging the quality of a part
or assembly on inspection and means the maximum
or minimum value within which the part or assembly
must be kept functionally or in strength. It is a value
established outside the range of standard value.

.

REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be com-
pleted in a shorter time).

.

DANGER, WARNING, AND CAUTION
DANGER, WARNING, and CAUTION call special
attention to a necessary action or to an action that
must be avoided. The differences among DANGER,
WARNING, and CAUTION are as follows:

• If a DANGER is not followed, the result is severe

bodily harm or even death.

• If a WARNING is not followed, the result could be

bodily injury.

• If a CAUTION is not followed, the result could be

damage to the vehicle, vehicle components or
service equipment.

TIGHTENING TORQUE INDICATION

The tightening torque indicates a median and its tol-
erance by a unit of N

⋅m (in-lb) or N⋅m (ft-lb). For fas-

teners with no assigned torque value, refer to

P.00-

29

.

SPECIAL TOOL NOTE

Only MMC special tool part numbers are called out in
the repair sections of this manual. Please refer to the
special tool cross reference chart, which is located in
the service manual at the beginning of each group,
for a cross reference from the MMC special tool
number to the special tool number that is available in
your market.

MODEL INDICATIONS

The following abbreviations are used in this manual
for classification of model types.
A/T:Indicates automatic transmission, or models

equipped with automatic transmission.

MFI:Indicates multiport fuel injection, or engines

equipped with multiport fuel injection.

A/C:Indicates air conditioning.
3.8L Engine:Indicates the 3.8 liter <6G75> engine, or

a model equipped with such an engine.

HOW TO USE THIS MANUAL

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GENERAL <BODY AND CHASSIS>

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