Mitsubishi Montero (2002-2004). Manual — part 115
REFRIGERANT LINE
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-153
REFRIGERANT LINE
REMOVAL AND INSTALLATION
M1552006400305
Refer to GROUP 55A
OTHER PARTS
OTHER PARTS MAINTENANCE SERVICE POINTS
M1554004000028
The following maintenance service points are the
same as for the manual A/C.
ITEMS
REFERENCE
PAGE
ON-VEHICLE
SERVICE
REFRIGERANT
LEVEL TEST
MAGNETIC
CLUTCH TEST
RECEIVER
DRIER TEST
DUAL
PRESSURE
SWITCH
CHECK
COMPRESSOR
DRIVE BELT
ADJUSTMENT
REFRIGERANT
LEAK REPAIR
COMPRESSOR
NOISE CHECK
POWER RELAY
CONTINUITY
CHECK
IDLE-UP
OPERATION
CHECK
BLOWER MOTOR
DISASSEMBLY AND ASSEMBLY
INSIDE/OUTSIDE AIR
CHANGEOVER DAMPER
MOTOR
REAR A/C SWITCH AND FRONT
REAR FAN SWITCH
COMPRESSOR AND TENSION
PULLEY
CONDENSER AND
CONDENSER FAN MOTOR
VENTILATORS INSTRUMENT
PANEL
REAR A/C
AIR OUTLET
ITEMS
REFERENCE
PAGE
SPECIFICATIONS
TSB Revision
AUTOMATIC AIR CONDITIONING
55B-154
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1554006100032
SERVICE SPECIFICATIONS
M1554000300049
LUBRICANTS
M1554000400035
ITEM
SPECIFICATION
A/C pipe mounting bolt (heater/cooler unit side)
9.8
± 2 N⋅m (87 ± 18 in-lb)
A/C pipe mounting nut (condenser side)
9.8
± 2 N⋅m (87 ± 18 in-lb)
Discharge hose mounting bolt (compressor side)
9.8
± 2 N⋅m (87 ± 18 in-lb)
Discharge hose mounting nut (condenser side)
9.8
± 2 N⋅m (87 ± 18 in-lb)
Suction hose mounting bolt (compressor side)
9.8
± 2 N⋅m (87 ± 18 in-lb)
Liquid pipe A and liquid pipe B joint nut
14
± 0.5 N⋅m (124 ± 4 in-lb)
Liquid pipe B and liquid pipe C joint nut
14
± 0.5 N⋅m (124 ± 4 in-lb)
Liquid pipe C and liquid pipe D joint nut
14
± 0.5 N⋅m (124 ± 4 in-lb)
Liquid pipe D and rear heater unit joint nut
14
± 0.5 N⋅m (124 ± 4 in-lb)
Suction pipe A and suction flexible hose joint nut
33
± 1 N⋅m (24 ± 1 ft-lb)
Suction pipe A and suction pipe B joint nut
33
± 1 N⋅m (24 ± 1 ft-lb)
Suction pipe B and suction pipe C joint nut
33
± 1 N⋅m (24 ± 1 ft-lb)
Suction pipe C and rear heater unit joint nut
33
± 1 N⋅m (24 ± 1 ft-lb)
ITEM
STANDARD VALUE
Air mix damper potentiometer resistance k
Ω
1.2
− 4.8
Air outlet changeover damper potentiometer resistance k
Ω
0.96
− 5.76
Resistor (for rear blower motor)
Ω
LOW
2.79
MEDIUM LOW
1.49
MEDIUM HIGH
0.36
ITEM
SPECIFIED LUBRICANT
QUANTITY
Compressor refrigerant unit lubricant cm
3
(floz)
SUN PAG 56
140 (4.7)
Each connection of refrigerant line
SUN PAG 56
As required
90-1
HOW TO READ CIRCUIT
DIAGRAMS . . . . . . . . . . . . . . . . . . . .
JUNCTION BLOCK . . . . . . . . . . . . . .
JOINT CONNECTOR . . . . . . . . . . . . .
CENTRALIZED JUNCTION . . . . . . . .
POWER DISTRIBUTION SYSTEM . .
STARTING SYSTEM . . . . . . . . . . . . .
IGNITION SYSTEM . . . . . . . . . . . . . .
CHARGING SYSTEM . . . . . . . . . . . .
MFI SYSTEM . . . . . . . . . . . . . . . . . . .
INVECS-II 5A/T . . . . . . . . . . . . . . . . .
HEADLIGHT <VEHICLES FOR USA>
HEADLIGHT <VEHICLES FOR
CANADA> . . . . . . . . . . . . . . . . . . . . .
TAILLIGHT, POSITION LIGHT, SIDE
MARKER LIGHT, LICENSE PLATE LIGHT
AND LIGHTING MONITOR TONE
ALARM. . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT . . . . . . . . . . . . . . . . . . . .
DOME LIGHT, REAR PERSONAL LIGHT AND
CARGO SPACE LIGHT . . . . . . . . . . .
DOOR LIGHT . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT . . . . . . . . . . . . . .
VANITY MIRROR LIGHT . . . . . . . . . .
IGNITION KEY HOLE ILLUMINATION
LIGHT AND KEY REMINDER TONE
ALARM . . . . . . . . . . . . . . . . . . . . . . . .
SIDE STEP LIGHT . . . . . . . . . . . . . . .
TURN-SIGNAL LIGHT AND HAZARD
WARNING LIGHT . . . . . . . . . . . . . . . .
STOPLIGHT . . . . . . . . . . . . . . . . . . . .
BACKUP LIGHT . . . . . . . . . . . . . . . . .
HORN . . . . . . . . . . . . . . . . . . . . . . . . .
METER AND GAUGE . . . . . . . . . . . . .
FUEL WARNING LIGHT, OIL PRESSURE
WARNING LIGHT, BRAKE WARNING
LIGHT . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOWS . . . . . . . . . . . . . .
CENTRAL DOOR LOCKING SYSTEM AND
FORGOTTEN KEY PREVENTION
FUNCTION . . . . . . . . . . . . . . . . . . . . .
SINGLE MANUAL AIR CONDITIONING
SYSTEM . . . . . . . . . . . . . . . . . . . . . . .
Continued on next page
90-2
DUAL MANUAL AIR CONDITIONING
SYSTEM <VEHICLES WITH REAR
HEATER>. . . . . . . . . . . . . . . . . . . . . .
DUAL MANUAL AIR CONDITIONING
SYSTEM <VEHICLES WITH REAR
COOLER> . . . . . . . . . . . . . . . . . . . . .
DUAL MANUAL AIR CONDITIONING
SYSTEM <VEHICLES WITH REAR AIR
CONDITIONING SYSTEM> . . . . . . . .
AUTOMATIC AIR CONDITIONING
SYSTEM <VEHICLES WITH REAR
COOLER> . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING
SYSTEM <VEHICLES WITH REAR AIR
CONDITIONING SYSTEM> . . . . . . . .
WINDSHIELD WIPER AND WASHER
REAR WIPER AND WASHER . . . . . .
REMOTE CONTROLLED MIRROR. .
DEFOGGER AND DOOR MIRROR
HEATER <VEHICLES WITH MANUAL
AIR CONDITIONING SYSTEM> . . . .
DEFOGGER AND DOOR MIRROR
HEATER <VEHICLES WITH AUTOMATIC
AIR CONDITIONING SYSTEM> . . . .
RADIO AND CD PLAYER <VEHICLES
WITHOUT AMPLIFIER> . . . . . . . . . .
RADIO AND CD PLAYER <VEHICLES
WITH AMPLIFIER> . . . . . . . . . . . . . .
CLOCK . . . . . . . . . . . . . . . . . . . . . . . .
CIGARETTE LIGHTER AND ASHTRAY
ILLUMINATION LIGHT . . . . . . . . . . . .
ACCESSORY SOCKET . . . . . . . . . . .
RV METER . . . . . . . . . . . . . . . . . . . . .
SUNROOF. . . . . . . . . . . . . . . . . . . . . .
SEAT BELT TONE ALARM . . . . . . . .
AUTO-CRUISE CONTROL SYSTEM .
ACTIVE TRAC 4WD II SYSTEM. . . . .
HYDRAURIC BRAKE BOOSTER (HBB),
ELECTRONIC BRAKE-FORCE
DISTRIBUTION (EBD), ANTI-LOCK
BRAKING SYSTEM (ABS), MITSUBISHI
ACTIVE SKID AND TRACTION CONTROL
SYSTEM (M-ASTC) . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT
SYSTEM (SRS) . . . . . . . . . . . . . . . . . .
POWER SEAT . . . . . . . . . . . . . . . . . .
HEATED SEAT . . . . . . . . . . . . . . . . . .
THEFT-ALARM SYSTEM . . . . . . . . . .
IMMOBILIZER SYSTEM . . . . . . . . . . .
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