Mitsubishi Montero (2002-2004). Manual — part 552

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-139

Snap ring (For adjustment of direct clutch end play) <V5A51>

Pressure plate (For adjustment low/reverse brake end play)

Transfer

Snap ring (For adjustment input gear bearing end play)

2.3 (0.091)

Blue

MD756693

2.4 (0.094)

Brown

MD756694

2.5 (0.098)

None

MD756695

2.6 (0.102)

Blue

MD756696

2.7 (0.106)

Brown

MD756697

2.8 (0.110)

None

MD756698

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.9 (0.075)

Brown

MD758946

2.0 (0.079)

None

MD753397

2.1 (0.083)

Blue

MD753398

2.2 (0.087)

Brown

MD753399

2.3 (0.091)

None

MD753400

2.4 (0.094)

Blue

MD753401

2.5 (0.098)

Brown

MD753402

2.6 (0.102)

None

MD753403

2.7 (0.106)

Blue

MD753404

2.8 (0.110)

Brown

MD753405

2.9 (0.114)

None

MD753406

3.0 (0.118)

Blue

MD753407

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.8 (0.071)

E

MD759425

2.0 (0.079)

D

MD759426

2.2 (0.087)

C

MD759427

2.4 (0.094)

B

MD759428

2.6 (0.102)

A

MD759429

2.8 (0.110)

0

MD759430

3.0 (0.118)

1

MD759431

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.30 (0.091)

None

MD704199

2.35 (0.093)

Red

MD704200

2.40 (0.094)

White

MD704201

2.45 (0.096)

Blue

MD704202

2.50 (0.098)

Green

MD704203

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-140

Spacer (For adjustment of countershaft gear end play)

Snap ring (For adjustment of countershaft gear bearing end play)

Snap ring (For adjustment of H-L clutch hub end play) <PART TIME 4WD>

Spacer (For adjustment of rear output shaft to rear cover clearance) <PART TIME 4WD>

Snap ring (For adjustment of H-L clutch hub end play) <SUPER SELECT 4WD>

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.77 (0.070)

None

MB896728

1.91 (0.075)

Blue

MB896729

2.05 (0.081)

Brown

MB896730

2.19 (0.086)

White

MB896731

2.33 (0.091)

Red

MB896732

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.48 (0.058)

Blue

MB919176

1.62 (0.064)

None

MB919177

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.18 (0.086)

Blue

MR110983

2.25 (0.089)

None

MR110934

2.32 (0.091)

Brown

MR110935

2.39 (0.094)

White

MR110936

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.75 (0.108)

B75

MR528586

2.79 (0.110)

B79

MR528587

2.83 (0.111)

B83

MR528588

2.87 (0.113)

B87

MR528589

2.91 (0.115)

B91

MR528590

2.95 (0.116)

B95

MR528591

2.99 (0.118)

B99

MR528592

3.03 (0.119)

C03

MR528593

3.07 (0.121)

C07

MR528594

3.11 (0.122)

C11

MR528595

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.18 (0.086)

−

MR410928

2.25 (0.089)

−

MR410929

2.32 (0.091)

−

MR410930

2.39 (0.094)

−

MR410931

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-141

Spacer (For adjustment of rear output shaft to chain cover preload) <SUPER SELECT 4WD>

Spacer (For adjustment of rear output shaft to rear cover clearance) <SUPER SELECT 4WD>

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.57 (0.062)

−

MR486340

1.63 (0.064)

−

MR486341

1.69 (0.067)

−

MR486342

1.75 (0.069)

−

MR486343

1.81 (0.071)

−

MR486344

1.87 (0.074)

−

MR486345

1.93 (0.076)

−

MR486346

1.99 (0.078)

−

MR486347

2.05 (0.081)

−

MR477935

2.11 (0.083)

−

MR477936

2.17 (0.085)

−

MR477937

2.23 (0.088)

−

MR477938

2.29 (0.090)

−

MR477939

2.35 (0.093)

−

MR477940

2.41 (0.095)

−

MR477941

2.47 (0.097)

−

MR477942

2.53 (0.100)

−

MR477943

2.59 (0.102)

−

MR477944

2.65 (0.104)

−

MR477945

2.71 (0.107)

−

MR477946

2.77 (0.109)

−

MR477947

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

2.57 (0.101)

−

MR477950

2.63 (0.104)

−

MR477951

2.69 (0.106)

−

MR477952

2.75 (0.108)

−

MR477953

2.81 (0.111)

−

MR477954

2.87 (0.113)

−

MR477955

2.93 (0.115)

−

MR477956

2.99 (0.118)

−

MR477957

3.05 (0.120)

−

MR477958

3.11 (0.122)

−

MR477959

3.17 (0.125)

−

MR477960

3.23 (0.127)

−

MR477961

3.29 (0.129)

−

MR477962

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-142

Snap ring (For adjustment annulus gear end play) <SUPER SELECT 4WD>

SEALANTS AND ADHESIVES

M1233000500025

Transmission

Transfer

3.35 (0.132)

−

MR477963

3.41 (0.134)

−

MR477964

3.47 (0.137)

−

MR477965

3.53 (0.139)

−

MR477966

3.59 (0.141)

−

MR477967

3.65 (0.144)

−

MR477968

3.71 (0.146)

−

MR486348

3.77 (0.148)

−

MR486349

3.83 (0.151)

−

MR486350

3.89 (0.153)

−

MR486351

3.95 (0.156)

−

MR486352

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.90 (0.075)

−

MR305024

1.94 (0.076)

−

MR305025

1.98 (0.078)

−

MR305026

2.02 (0.080)

−

MR305027

2.06 (0.081)

−

MR305028

2.10 (0.083)

−

MR305029

THICKNESS mm (in)

IDENTIFICATION SYMBOL

PART NO.

ITEMS

SPECIFIED SEALANTS

Transfer case adapter

MITSUBISHI genuine sealant part No. MR166584 or equivalent

Sealing cap

3M

ä ADD part No.8672 or equivalent

Converter housing

MITSUBISHI genuine sealant part No. MR166584 or equivalent

Oil pan

MITSUBISHI genuine sealant part No. MR166584 or equivalent

ITEMS

SPECIFIED SEALANTS AND ADHESIVE

Chain cover

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Rear cover

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Support pin insertion

3M

ä AAD part No.8672 or equivalent

Support pin thread

MITSUBISHI genuine adhesive part No. MD160450 or equivalent

Control housing

MITSUBISHI genuine sealant part No. MD997740 or equivalent

H-L shift rail plug

3M

ä AAD part No.8672 or equivalent

Plug

3M

ä AAD part No.8672 or equivalent

Transfer case plate

MITSUBISHI genuine sealant part No. MD997740 or equivalent

Bearing retainer mounting bolt

MITSUBISHI genuine sealant part No. MD997740 or equivalent