Mitsubishi Montero (2002-2004). Manual — part 697
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-485
STEP 2. Check for leaks in the evaporative emission purge
solenoid.
CAUTION
To prevent damage to scan tool MB991502, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502.
(1) Connect scan tool MB991502 to the data link connector.
(2) Disconnect hoses A and B from the evaporative emission
purge solenoid.
(3) Connect the hand vacuum pump to the evaporative
emission purge solenoid instead of hose A.
(4) Turn the ignition switch to the "ON" position.
(5) Set scan tool MB991502 to actuator test mode for item 08:
Evaporative Emission Purge Solenoid. When the
evaporative emission purge solenoid is operated, apply a
pressure on the hand vacuum pump and confirm that air is
blown from the other side nipple.
(6) Turn the ignition switch to the "LOCK" (OFF) position.
(7) Disconnect the hand vacuum pump and connect hoses A
and B to the evaporative emission purge solenoid.
Q: Does the evaporative emission purge solenoid nipple
blow the air?
YES : Go to Step 3.
NO : Replace the evaporative emission purge solenoid. Go
to Step 26.
ACX01543
MB991502
AB
16-PIN
AC203994 AB
HOSE A
HOSE B
EVAPORATIVE EMISSION
PURGE SOLENOID
AC203995 AB
EVAPORATIVE EMISSION
PURGE SOLENOID
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-486
STEP 3. Check for leaks and clogging in the evaporative
emission system hoses A and hose B.
Using a hand vacuum pump, do leakage test and clogging
test on each hose A and B.
Q: Are the hoses in good condition?
YES : Go to Step 4.
NO : Replace any damaged hose. Go to Step 26.
STEP 4. Check the evaporative emission ventilation
solenoid using scan tool MB991502. (Actuator test item
29).
CAUTION
To prevent damage to scan tool MB991502, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502.
(1) Connect scan tool MB991502 to the data link connector.
(2) Disconnect hose S from the evaporative emission
ventilation solenoid and connect a hand vacuum pump.
(3) Turn the ignition switch to the "ON" position.
(4) Set scan tool MB991502 to actuator test mode for item 29:
Evaporative Emission Ventilation Solenoid Valve. While the
evaporative emission ventilation solenoid is energized,
operate the hand vacuum pump and confirm that solenoid
holds vacuum.
(5) Turn the ignition switch to the "LOCK" (OFF) position and
disconnect scan tool MB991502.
(6) Disconnect the hand vacuum pump and connect hose S to
the evaporative emission ventilation solenoid.
Q: Does the evaporative emission ventilation solenoid hold
vacuum?
YES : Go to Step 5.
NO : Replace the evaporative emission ventilation
solenoid. (Refer to GROUP 17, Evaporative Emission
Canister and Fuel Tank Pressure Relief Valve
AC203994 AB
HOSE A
HOSE B
EVAPORATIVE EMISSION
PURGE SOLENOID
ACX01539
16-PIN
MB991502
AC
AC101769
HOSE S
AC
EVAPORATIVE EMISSION
VENTILATION SOLENOID
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-487
STEP 5. Check for leaks and clogging in the evaporative
emission system hose S.
Using a hand vacuum pump, do leakage test and clogging
test on hose S.
Q: Does hose S in good condition?
YES : Go to Step 6.
NO : Replace hose S. Go to Step 26.
STEP 6. Check for leaks and clogging in evaporative
emission system hose E
Using a hand vacuum pump, do leakage test and clogging
test on hose E.
Q: Does hose E in good condition?
YES : Go to Step 7.
NO : Replace hose E. Go to Step 26.
AC102452
HOSE S
AC
OVER VENT
VALVE
MODULE
AC101772
HOSE E
AC
EVAPORATIVE EMISSION
CANISTER
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-488
STEP 7. Pressure test the evaporative emission system
lines between hose F and R.
(1) Disconnect hose F from the evaporative emission canister
and plug hose F securely.
(2) Confirm that the evaporative emission system pressure
pump (Miller number 6872A) is operating properly. Perform
the self-test as described in the manufacturer's instructions.
(3) Remove the fuel cap.
(4) Connect the evaporative emission system pressure pump
to the fuel tank filler tube.
(5) Pressure test the system to determine whether any leaks
are present.
NOTE: The "Pressure test" in this procedure refers to the I/
M240 Simulation Test. The eight steps of this test are
described in the manufacturer's instructions for the evapo-
rative emission system pressure pump, Miller number
6872A.
(6) Disconnect the evaporative emission system pressure
pump and reinstall the fuel cap.
(7) Connect hose F to the evaporative emission canister.
Q: Is the evaporative emission system line free of leaks?
YES : Go to Step 15.
NO : Go to Step 8.
STEP 8. Check for leaks in the evaporator line hose F.
(1) Remove the fuel tank filler tube protector. (Refer to GROUP
13B, Fuel Tank
(2) Disconnect hose F from the evaporative emission canister
and plug hose F securely.
(3) Disconnect hose G from the evaporative emission canister
side, and connect a hand vacuum pump.
(4) Apply vacuum with the hand vacuum pump and confirm that
the vacuum holds.
(5) Disconnect the hand vacuum pump and connect hose F
and G.
Q: Does hose F hold vacuum?
YES : Go to Step 9.
NO : Replace hose F and reinstall the fuel tank filler tube
protector. (Refer to GROUP 13B, Fuel Tank
AC102602 AC
HOSE F
ACX01358
AC101767 AC
HOSE F
HOSE G
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