Mitsubishi Montero (2002-2004). Manual — part 475
HEADLIGHT, FRONT SIDE MARKER LIGHT AND POSITION LIGHT ASSEMBLY
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CHASSIS ELECTRICAL
54A-71
HEADLIGHT AND FRONT COMBINATION LIGHT
REMOVAL AND INSTALLATION
M1542002700239
WARNING
•
Before removal of the air bag module, refer to GROUP 52B, SRS Service Precautions and
Air Bag Module and Clock Spring
.
•
When removing and installing the steering wheel, do not let it bump against the air bag
module.
Post-installation operation
• Headlight aiming adjustment (Refer to
ACX01803AC
1
2
3
BATTERY
AC204111AB
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4.9 ± 0.7 N
·
m
43 ± 6 in-lb
4
1.
ETACS-ECU
2.
FRONT-ECU
3.
COLUMN SWITCH (REFER TO
GROUP 37, STEERING WHEEL
AND SHAFT
.)
HEADLIGHT REMOVAL STEPS
•
RADIATOR GRILL (REFER TO
GROUP 51, FRONT BUMPER
<<A>>
4.
HEADLIGHT ASSEMBLY
FOG LIGHT
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CHASSIS ELECTRICAL
54A-72
REMOVAL SERVICE POINT
.
<<A>> HEADLIGHT ASSEMBLY REMOVAL
Remove the headlight mounting nut to remove the headlight.
The nut is found at the inner side of the vehicle among the nuts
that appear when the splash shield is removed at the front side.
FOG LIGHT
FOG LIGHT DIAGNOSIS
M1542010500252
The fog lights are controlled by the Simplified Wiring
System (SWS). For troubleshooting, refer to GROUP
54B, SWS Diagnosis
.
AC204789AB
5.0 ± 1.0 N
·
m
44 ± 9 in-lb
5
6
DRL-ECU REMOVAL STEPS
5.
DRL-ECU
6.
DRL-ECU BRACKET
ACX00791AB
INSIDE OF
VEHICLE
FOG LIGHT
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CHASSIS ELECTRICAL
54A-73
ON-VEHICLE SERVICE
FOG LIGHT AIMING
M1542001100331
PRE-AIMING INSTRUCTIONS
1. Inspect for badly rusted or faulty headlight assemblies.
2. These conditions must be corrected before a satisfactory
adjustment can be made.
3. Inspect tire inflation, and adjust if necessary.
4. If the fuel tank is not full, place a weight in luggage room of
vehicle to simulate weight of a full tank [3 kg (6.5 pounds)
per gallon.]
5. There should be no other load in the vehicle other than
driver or substituted weight of approximately 70 kg (150
pounds) placed in driver's position.
6. Thoroughly clean fog light lenses.
7. Place the vehicle on a level floor, perpendicular to a flat
screen 7.62 m (25.0 feet) away from the bulb center-marks
on the fog light lens.
8. Rock vehicle sideways to allow vehicle to assume its normal
position.
9. Bounce the front suspension through three (3) oscillations
by applying the body weight to hood or bumper.
10.Measure the center of the fog lights as shown in the
illustration.
11.Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned with
the vehicle center line.
(2) Measure the distance from the center-marks on the fog
light lens to the floor. Transfer the measurement to the
screen. Horizontal tape or mark on the screen is for
reference of vertical adjustment.
(3) Measure the distance from the center line of the vehicle
to the center of each fog light. Transfer the measurement
to the screen. Vertical tape or mark on the screen with
reference to the center line of each fog light bulb.
AC204112 AB
CENTER OF
THE LIGHT
AC005167
SCREEN
(1)
(2)
(3)
(3)
FOG LIGHT CENTER
VEHICLE CENTER
LINE
7.62m (25.0 ft)
AD
FOG LIGHT
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CHASSIS ELECTRICAL
54A-74
FOG LIGHT ADJUSTMENT
1. Check if the beam shining onto the screen is at the standard
value.
Standard value:
(Vertical direction): Top of the hot zone should be
101 mm (4.0 inches) below the fog light center
(equivalent to the fog light beam angle of 0.76
°).
(Horizontal direction): Parallel to direction of vehicle
travel
Limit:
(Vertical direction): Top of the hot zone should be
152 mm (6.0 inches) below the fog light center
(equivalent to the fog light beam angle of 1.14
°).
2. If the value is outside the standard value range, adjust using
the adjusting screw.
NOTE: The horizontal direction is non-adjustable. If devia-
tion of the light beam axis exceeds the standard value,
check that the mounting location or some other points are
not faulty.
AC100547
HEIGHT OF FOG
LIGHT CENTER
VERTICAL CENTER LINE
AHEAD OF FOG LIGHT
UPPER MOST LEVEL
OF HOT ZONE
HOT ZONE
mm (in)
AB
152 (6.0)
101 (4.0)
598 (23.5)
598 (23.5)
AC204113 AB
AC204113
ADJUSTING SCREW
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