Mitsubishi Montero (2002-2004). Manual — part 863

TRANSMISSION FLUID COOLER, HOSE, PIPE

TSB Revision

AUTOMATIC TRANSMISSION

23Aa-43

INSTALLATION SERVICE POINTS

.

>>A<< FEED HOSE/RETURN HOSE INSTALLATION
Install the feed hose and return hose so that the markings are
positioned as shown in the illustration.

.

>>B<< TRANSMISSION FLUID COOLER TUBE ASSEMBLY/
TRANSMISSION FLUID COOLER TUBE BRACKET/
GASKET/EYE BOLT INSTALLATION
Temporarily tighten the eye bolts onto the transmission and
temporarily secure the pipes with the clamps, and then fully
tighten the eye bolts. Then tighten the clamps in order starting
from the one closest to the transmission.

8.

TRANSMISSION FLUID COOLER
BRACKET

9.

BUSHING

10.

DISTANCE PIECE

11.

TRANSMISSION FLUID COOLER
BRACKET

12.

TRANSMISSION FLUID COOLER

TRANSMISSION FLUID
COOLER TUBE ASSEMBLY
REMOVAL STEPS

>>B<<

13.

EYE BOLT

>>B<<

14.

GASKET

>>B<<

15.

TRANSMISSION FLUID COOLER
TUBE BRACKET

>>B<<

16.

TRANSMISSION FLUID COOLER
TUBE ASSEMBLY

>>A<<

17.

RETURN HOSE

>>A<<

18.

FEED HOSE

19

HOSE

20.

HOSE

21.

TRANSMISSION FLUID COOLER
TUBE ASSEMBLY

TRANSMISSION FLUID
COOLER REMOVAL STEPS

AC000032AB

FEED HOSE

RETURN HOSE

MARKING

FRONT SIDE

POWERTRAIN CONTROL MODULE (PCM)

TSB Revision

AUTOMATIC TRANSMISSION

23Aa-44

POWERTRAIN CONTROL MODULE (PCM)

REMOVAL AND INSTALLATION

M1231121600062

AC204613AC

5.0 ± 1.0 N·m
44 ± 9 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

7

6

5

4

2

1

3

REMOVAL STEPS

•

COWL SIDE TRIM <RH> (REFER
TO GROUP 52A, TRIM

P.52A-8

.)

1.

INSTRUMENT PANEL HARNESS
AND FRONT DOOR HARNESS
<RH> CONNECTION

2.

INSTRUMENT PANEL HARNESS
AND FLOOR HARNESS <RH>
CONNECTION

3.

A/T CONTROL RELAY
CONNECTOR

4.

A/T CONTROL RELAY

5.

POWERTRAIN CONTROL
MODULE CONNECTOR

6.

POWERTRAIN CONTROL
MODULE (PCM)

•

INSTRUMENT PANEL
ASSEMBLY (REFER TO GROUP
52A, INSTRUMENT PANEL
ASSEMBLY

P.52A-2

.)

7.

POWERTRAIN CONTROL
MODULE (PCM) BRACKET

REMOVAL STEPS (Continued)

TRANSFER-ECU

TSB Revision

AUTOMATIC TRANSMISSION

23Aa-45

TRANSFER-ECU

REMOVAL AND INSTALLATION

M1231102400036

Pre-removal and Post-installation Operations
Indicator panel, floor console panel removal and installation
(GROUP 52A

− Floor Console

P.52A-7

.)

AC204337AB

4.9 ± 1.0 N·m
44 ± 8 in-lb

1

TRANSFER-ECU REMOVAL

1. TRANSFER-ECU

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION

23Aa-46

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATION

M1231104700129

ITEM

SPECIFICATION

Oil pan
Oil pan

11

± 1 N⋅m (98 ± 8 in-lb)

Powertrain control module (PCM)
Powertrain control module (PCM)

5.0

± 1.0 N⋅m (44 ± 8 in-lb)

Powertrain control module (PCM) bracket

5.0

± 1.0 N⋅m (44 ± 8 in-lb)

Shift lock cable unit
Shift lock cable unit

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Transfer
Transfer oil filler plug

32

± 2 N⋅m (24 ± 1 ft-lb)

Transfer oil drain plug

32

± 2 N⋅m (24 ± 1 ft-lb)

Transfer-ECU
Transfer-ECU

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Transmission assembly
Transmission fluid drain plug

39

± 5 N⋅m (29 ± 3 ft-lb)

Cover

11

± 1 N⋅m (98 ± 8 in-lb)

Dynamic damper (left side)

35

± 6 N⋅m (26 ± 4 ft-lb)

Dynamic damper (right side)

36

± 6 N⋅m (27 ± 5 ft-lb)

Eye bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Transmission fluid dipstick guide (engine side)

24

± 4 N⋅m (18 ± 3 ft-lb)

Transmission fluid dipstick guide (transmission side)

44

± 8 N⋅m (33 ± 5 ft-lb)

Oil cooler tube mounting bolt

Eye bolt

42

± 2 N⋅m (31 ± 1 ft-lb)

M6 bolt

5.0

± 1.0 N⋅m (44 ± 9 in-lb)

Oil pan mounting bolt

36

± 5 N⋅m (26 ± 4 ft-lb)

Starter

30

± 3 N⋅m (22 ± 2 ft-lb)

Starter harness connection nut

11

± 1 N⋅m (98 ± 8 in-lb)

Tension wire

24

± 5 N⋅m (18 ± 3 ft-lb)

Tension wire bracket

53

± 5 N⋅m (39 ± 4 ft-lb)

Torque converter and drive plate connection bolt

49

± 3 N⋅m (36 ± 2 ft-lb)

Transmission assembly

89

± 9 N⋅m (66 ± 6 ft-lb)

Transmission mount insulator assembly

Bolt

44

± 10 N⋅m (33 ± 7 ft-lb)

Nut

26

± 4 N⋅m (19 ± 7 ft-lb)

Transmission mount center member assembly

44

± 10 N⋅m (33 ± 7 ft-lb)

Transmission control
Bracket to selector lever assembly

11

± 2 N⋅m (98 ± 17 in-lb)

Detent plate assembly

4.9

± 1.0 N⋅m (44 ± 8 in-lb)

Detent spring

2.5

± 0.4 N⋅m (22 ± 4 in-lb)

Selector lever assembly

11

± 2 N⋅m (98 ± 17 in-lb)

Shift lock cable unit

5.0

± 1.0 N⋅m (44 ± 9 in-lb)