Mitsubishi Montero (2002-2004). Manual — part 520

SPECIAL TOOLS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-11

TRANSFER

MB991789
Spring compressor

−

Adjustment reverse
clutch end plays

MB991630
Spring compressor

−

Removal and installation
of center support snap
ring

MD998907
Spring compressor

MD998907-01

Removal and installation
of underdrive clutch
spring retainer snap ring

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB990929
Installer adapter

MB990929

Installation of oil seal

MB990938
Handle

MB990938-01

Use with installer adapter

MB990932
Installer adapter

−

Installation of oil seal

MB990936
Installer adapter

−

Installation of oil seal

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

B990938

SPECIAL TOOLS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-12

MD998801
Bearing remover

MD998348-01

Removal and installation
of bearing

MD998812
Installer cap

General service tool

Use with installer and
installer adapter

MD998826
Installer adapter (52)

General service tool

Installation of transfer
input gear bearing

MD998818
Installer adapter (38)

MD998818

Installation of
countershaft gear
bearing, front output shaft
bearing

MD998368
Bearing Installer

General service tool

Installation of
countershaft gear bearing

MB991013
Special spanner

−

Removal and installation
of rear output shaft jam
nut

MD998813
Installer-100

General service tool

Use with installer cap and
installer adapter

MD998814
Installer-200

MIT304180

Use with installer cap and
installer adapter

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

SPECIAL TOOLS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-13

MD998829
Installer adapter (60)

MD998829-01

Installation of rear output
shaft ball bearing

MD998821
Installer adapter (44)

−

Installation of clutch hub
for 2-4WD and H-L

MD998820
Installer adapter (42)

MIT215013

Installation of rear output
shaft bearing

MD998917
Bearing remover

General service tool

Removal and installation
of bearing

MD998824
Installer adapter (50)

General service tool

Installation of rear output
shaft bearing

MD998830
Installer adapter (66)

−

Installation of transfer
drive shaft bearing

MD998192
Bearing Puller

General service tool

Installation of transfer
drive shaft bearing

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

TRANSMISSION AND TRANSFER

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-14

TRANSMISSION AND TRANSFER

DISASSEMBLY AND ASSEMBLY

M1233023300022

A K X 0 0 0 0 8

7

3

5

6

2

4

1

AB

35 ± 6 N·m
26 ± 4 ft-lb

48 ± 6 N·m
35 ± 4 ft-lb

48 ± 6 N·m
35 ± 4 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

DISASSEMBLY STEPS

1.

TRANSFER

2.

HARNESS BRACKET

3

CABLE END BRACKET

4.

HARNESS BRACKET

5.

HARNESS BRACKET

>>A<<

6.

TRANSFER CASE ADAPTER

7.

TRANSMISSION

DISASSEMBLY STEPS