Mitsubishi Montero (2002-2004). Manual — part 703
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-509
STEP 16. Check for leaks in the evaporative emission
canister.
(1) Remove the evaporative emission canister. (Refer to
GROUP 17, Evaporative Emission Canister and Fuel Tank
Pressure Relief Valve
(2) Connect a hand vacuum pump to the vent nipple of the
evaporative emission canister.
(3) Plug the other two nipples or loop a hose between them.
(4) Apply vacuum with the hand vacuum pump and confirm that
the canister holds vacuum.
Q: Does the evaporative emission canister hold vacuum?
YES : Reinstall the evaporative emission canister. (Refer to
GROUP 17, Evaporative Emission Canister and Fuel
Tank Pressure Relief Valve
NO : Replace the evaporative emission canister. (Refer to
GROUP 17, Evaporative Emission Canister and Fuel
Tank Pressure Relief Valve
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-510
STEP 17. Using scan tool MB991502, check evaporative
emission system monitor test.
CAUTION
• To prevent damage to scan tool MB991502, always turn
the ignition switch to the "LOCK" (OFF) position before
connecting or disconnecting scan tool MB991502.
• During this test, the PCM automatically increases the
engine speed to 1,600 r/min or greater. Check that the
transmission is set to "P" position.
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Erase the DTCs using scan tool MB991502. (Refer to
GROUP 13A, Trouble Code Diagnosis
(4) Check that the fuel cap is securely closed. (Tighten until
three clicks are heard).
(5) Start the engine.
(6) Select "System Test" and press the "YES" key.
(7) Select "Evap Leak Mon" and press the "YES" key.
(8) During this test, keep the accelerator pedal at the idling
position.
(9) Keep the engine speed and engine load within the specified
range. When the monitor test starts, the "In Progress" item
on scan tool MB991502 will change from "NO" to "YES".
(10)Turn the ignition switch to the "LOCK" (OFF) position and
disconnect scan tool MB991502.
Q: What is displayed on scan tool MB991502?
"Evap Leak Mon. Completed. Test Passed" : The
evaporative emission system is working properly at
this time. Go to Step 18 .
"Evap Leak Mon. Completed. Test Failed and DTCs Set"
:
Replace the PCM. Go to Step 18.
"Evap Lead Mon. discontinued. Retest again from the
first" : The monitor test was interrupted. Turn the ignition
switch to the "LOCK" (OFF) position once and repeat
evaporative emission system monitor test.
STEP 18. Perform the OBD-II drive cycle.
(1) Confirm the repair by performing the appropriate drive
cycle. [Refer to GROUP 13A, Trouble Code Diagnosis
−
OBD-II Drive Cycle (Procedure 1: Evaporative Emission
Control system Leak Monitor)
(2) Read the DTC.
Q: Is DTC P0456 set?
YES : Repeat the troubleshooting procedure. Go to Step 1.
NO : The procedure is complete.
ACX01539
16-PIN
MB991502
AC
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-511
DTC P0461: Fuel Level Sensor Circuit Range/Performance
POWERTRAIN CONTROL
MODULE (PCM)
METER AND GAUGE
Fuel Level Sensor Circuit
8
17
1
2
7
2
BLA
CK
BLA
CK
YELLO
W
-
GREEN
G-03
MU802337
1 2 3
AK201147
72
FUEL LEVEL SENSOR
YELLO
W
-
GREEN
YELLO
W
-
GREEN
YELLO
W
-
GREEN
YELLO
W
-
GREEN
4
17
1
12 13 14
18
30
41
34
3
16
10
6 7
19
31
42
20
32
43
21
33
25
24
26
36
35
37
29
28
15
27
38
8 9
39 40
11
2
22
5
23
D-111
8
7
6
5
1 2 3 4
F-07
MU802609
11
1
9 10
13
2
12
3 4
7
5
14
6
8
E-113
61
656667686970 717273
74757677787980 8182
8384
858687
8889
62
6364
D-134
(MU803804)
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-512
.
CIRCUIT OPERATION
• The fuel gauge drive signal is input in PCM (ter-
minal No. 72).
.
TECHNICAL DESCRIPTION
• Branch the drive signal from the fuel gauge cir-
cuit, and input it into PCM.
• The PCM detects the amount of fuel left in the
fuel tank with this signal, and also controls the
fuel level warning light.
.
DTC SET CONDITIONS
Check Conditions, Judgement Criteria
• When the fuel consumption calculated from the
operation time of the injector amounts to 20 litter,
the diversity of the amount of fuel in tank calcu-
lated from the fuel level sensor is 2 litter or less.
.
TROUBLESHOOTING HINTS (The most likely
causes for this code to be set are: )
• Fuel level sensor failed.
• Open or shorted fuel level sensor circuit, or loose
connector.
• PCM failed.
AK201040 AB
CONNECTOR: G-03
G-03(B)
FUEL TANK TEMPERATURE SENSOR
(INTEGRATED IN FUEL
LEVEL SENSOR)
AK201038
CONNECTOR: D-134
AD
PCM
D-134(GR)
AK201055
CONNECTOR: D-111
D-111
AB
AK201054
F-07(B)
AB
CONNECTOR: F-07
AK201053
E-113
AB
CONNECTOR: E-113
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