Mitsubishi Montero (2002-2004). Manual — part 734
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-633
STEP 6. Check for open circuit and harness damage
between accelerator pedal position sensor connector D-
138 (terminal No. 7) and PCM connector D-135 (terminal
No. 96.)
Q: Is the harness wire in good condition?
YES : Go to Step 7.
NO : Repair it. Then go to Step 8.
STEP 7. Using scan tool MB991502, check data list item 77:
Accelerator Pedal Position Sensor (sub).
CAUTION
To prevent damage to scan tool MB991502, always turn the
ignition switch to the "LOCK"(OFF) position before con-
necting or disconnecting scan tool MB991502.
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991502 to the data reading mode for item
77, Accelerator Pedal Position Sensor (sub).
• Output voltage is between 0.905 and 1.165 volts when
foot is released from accelerator pedal.
• Output voltage is 4.035 volts or higher when accelerator
pedal is fully depressed.
(4) Turn the ignition switch to the "LOCK"(OFF) position.
Q: Is the sensor operating properly?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use Troubleshooting/
Inspection Service Points
NO : Replace the PCM. Then go to Step 8.
AK200945
3
4
5
1
2
8
6
7
AB
CONNECTOR: D-138
HARNESS
CONNECTOR:
COMPONENT SIDE
D-138(GR)
AK200947
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CONNECTOR: D-135
HARNESS CONNECTOR:
COMPONENT SIDE
AB
PCM
D-135(GR)
ACX01539
16-PIN
MB991502
AC
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-634
STEP 8. Using scan tool MB991502, read the diagnostic
trouble code (DTC).
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) After the DTC has been deleted, read the DTC again.
(4) Turn the ignition switch to the "LOCK"(OFF) position.
Q: Is DTC P2128 set?
YES : Retry the troubleshooting.
NO : The inspection is complete.
DTC P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem
.
Throttle Position Sensor (Main and Sub) Range/
Performance Problem Circuit
• Refer to, DTC P0122 − Throttle Position Sensor
(Main) Circuit
• Refer to, DTC P0222 − Throttle Position Sensor
(Sub) Circuit
.
CIRCUIT OPERATION
• Refer to, DTC P0122 − Throttle Position Sensor
(Main) Circuit
• Refer to, DTC P0222 − Throttle Position Sensor
(Sub) Circuit
.
TECHNICAL DESCRIPTION
• PCM checks the TPS output signal characteris-
tics for abnormal conditions.
.
DTC SET CONDITIONS
Check Conditions
• Ignition switch "ON" position.
• TPS (main) output voltage is higher than 0.35
volts and lower than 2.5 volts.
• TPS (sub) output voltage is higher than 2.25 volts
and lower than 4.8 volts.
Judgement Criteria
• Voltage obtained with the formula given below is
0.3 volts or higher for 0.5 seconds: TPS (main)
output voltage - [TPS (sub) output voltage - 2
volts]
.
TROUBLESHOOTING HINTS (The most likely
causes for this code to be set are:)
• TPS failed or maladjusted.
• Open or shorted TPS (Main) circuit, or loose con-
nector.
• PCM failed.
ACX01539
16-PIN
MB991502
AC
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-635
DIAGNOSIS
Required Special Tool:
• MB991502: Scan Tool (MUT-II)
STEP 1. Check connector B-05 at throttle position sensor
for damage.
Q: Is the connector in good condition?
YES : Go to Step 2.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection
. Then go to Step 7.
STEP 2. Check the throttle position sensor.
(1) Disconnect the connector B-05.
(2) Measure the resistance between throttle position sensor
side connector terminal No. 2 and No. 4.
Standard value: 2
− 4 kiloohms
Q: Is the measured resistance between 2 and 4 kiloohms?
YES : Go to Step 3.
NO : Replace the throttle body ASSY. Then go to Step 7.
AK201174
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6 5 4 3 2
B-05(B)
CONNECTOR: B-05
HARNESS
CONNECTOR:
COMPONENT SIDE
AB
AK201174
1
6 5 4 3 2
B-05(B)
CONNECTOR: B-05
HARNESS
CONNECTOR:
COMPONENT SIDE
AB
6
1 2 3 4 5
AK201512
THROTTLE POSITION
SENSOR SIDE
CONNECTOR
AB
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DIAGNOSTIC TROUBLE CODE PROCEDURES
13Ac-636
STEP 3. Check connector D-135 at PCM for damage.
Q: Is the connector in good condition?
YES : Go to Step 4.
NO : Repair or replace it. Refer to GROUP 00E, Harness
Connector Inspection
. Then go to Step 7.
STEP 4. Check for short circuit to ground between throttle
position sensor connector B-05 (terminal No. 1) and PCM
connector D-135 (terminal No. 115).
Q: Is the harness wire in good condition?
YES : Go to Step 5.
NO : Repair it. Then go to Step 7.
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CONNECTOR: D-135
HARNESS CONNECTOR:
COMPONENT SIDE
AB
PCM
D-135(GR)
AK201174
1
6 5 4 3 2
B-05(B)
CONNECTOR: B-05
HARNESS
CONNECTOR:
COMPONENT SIDE
AB
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CONNECTOR: D-135
HARNESS CONNECTOR:
COMPONENT SIDE
AB
PCM
D-135(GR)
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