Mitsubishi Montero (2002-2004). Manual — part 536
CENTER SUPPORT
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-75
ASSEMBLY SERVICE POINTS
.
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the grooves on the outer and inner
periphery of the piston. Make sure that the D-ring is not
twisted or damaged when installing.
.
>>B<< O-RING INSTALLATION
Install the O-ring onto the center support at the position shown
in the illustration.
.
>>C<< SNAP RING INSTALLATION
1. Set special tools MD998924 and MB991630 as shown in the
illustration.
2. Screw in the special tool nut, and lightly press against the
inner race of the one-way clutch.
3. Install the snap ring.
AKX00142
O-RING
AB
AKX00141
MB991630
MD998924
SNAP
RING
AB
UNDERDRIVE CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-76
UNDERDRIVE CLUTCH
DISASSEMBLY AND ASSEMBLY
M1233027300024
AKX00143
4
5
6
1
2
3
7
8
9
11
12
13
10
4
5
6
1
2
3
7
8
9
11
12
13
10
APPLY AUTOMATIC
TRANSMISSION FLUID
TO ALL MOVING PARTS
BEFORE INSTALLATION.
AB
UNDERDRIVE CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-77
Required Special Tools:
• MB991629: Spring Compressor
• MD998907: Spring Compressor
• MD998924: Spring Compressor Retainer
DISASSEMBLY SERVICE POINT
.
<<A>> SNAP RING REMOVAL
1. Set special tools MD998924 and MD998907 as shown in the
illustration.
2. Compress the return spring, and remove the snap ring.
ASSEMBLY SERVICE POINTS
.
>>A<< D-RING INSTALLATION
1. Apply ATF to the D-ring.
2. Install the D-ring in the grooves of the underdrive clutch
retainer and spring retainer. Make sure that the D-ring is not
twisted or damaged when installing.
.
>>B<< RETURN SPRING INSTALLATION
Align the two return spring holes with the two projections on the
underdrive clutch piston, and then assemble.
.
DISASSEMBLY STEPS
>>E<<
1.
SNAP RING
>>D<<
2.
REACTION PLATE
>>D<<
3.
CLUTCH DISC
>>D<<
4.
CLUTCH PLATE
<<A>>
>>C<<
5.
SNAP RING
6.
SPRING RETAINER
>>A<<
7.
D-RING
>>B<<
8.
RETURN SPRING
9.
UNDERDRIVE CLUTCH PISTON
>>A<<
10. D-RING
>>A<<
11. D-RING
>>A<<
12. D-RING
13. UNDERDRIVE CLUTCH
RETAINER
DISASSEMBLY STEPS
AKX00144
MD998907
MD998924
SNAP RING
AB
AKX00145
UNDERDRIVE CLUTCH
TSB Revision
AUTOMATIC TRANSMISSION OVERHAUL
23B-78
>>C<< SNAP RING INSTALLATION
1. Set special tools MD998924 and MD998907 as shown in the
illustration.
2. Compress the return spring, and install the snap ring.
.
>>D<< CLUTCH PLATE/CLUTCH DISC/REACTION PLATE
INSTALLATION
1. Alternately assemble the clutch plate and clutch disc in the
underdrive clutch retainer. Align and assemble the four
clutch plates (where there are no teeth) (A in the illustration)
with the underdrive clutch retainer hole (B in the illustration).
2. Install the reaction plate so that it is oriented as shown in the
illustration. Assemble in the same manner as the clutch
plate so that the section with no teeth (A in the illustration)
matches the retainer hole (B in the illustration).
.
>>E<< SNAP RING INSTALLATION
1. Install the snap ring in the groove of the underdrive clutch
retainer.
2. Set special tools MB991629 and MD998924 as shown in the
illustration, and compress the clutch element.
AKX00144
MD998907
MD998924
SNAP RING
AB
AKX00146
B
A
AB
AKX00147
ROUNDED EDGE CLUTCH PLATES
W
STAMP
REACTION
PLATE
CLUTCH DISCS
AB
AKX00148
MD998924
MB991629
AB
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