Mitsubishi Montero (2002-2004). Manual — part 434

STEERING WHEEL AND SHAFT ASSEMBLY

TSB Revision

POWER STEERING

37A-23

STEERING WHEEL AND SHAFT ASSEMBLY

REMOVAL AND INSTALLATION

M1372002600219

WARNING

•

Before removing the air bag module, refer to GROUP 52B, Service Precautions and Air
Bag Module and Clock Spring

P.52Ba-18

.

•

When removing and installing the steering wheel, do not let it bump against the air bag
module.

Pre-removal Operation
• Removal of Air Cleaner, Air Intake Hose and Intake Air

Duct (Refer to GROUP 15, Air Cleaner

P.15-6

.)

• Lower Panel Removal (Refer to GROUP 52A, Instrument

Panel Assembly

P.52A-2

.)

Post-installation Operation
• Lower Panel Installation (Refer to GROUP 52A, Instru-

ment Panel Assembly

P.52A-2

.)

• Installation of Air Cleaner, Air Intake Hose and Intake Air

Duct (Refer to GROUP 15, Air Cleaner

P.15-6

.)

• Checking Steering Wheel Position with Wheels Straight

Ahead

ACX01135

AB

2

2

2

1

1

A

A

B

B

SECTION A

-

A

SECTION B

-

B

CLAW

CLAW

SECTION C

-

C

SECTION D

-

D

CLAW

CLAW

3

C

C

D

D

5

3

3

4

4

6

7

8

9

13

±

2 N

•

m

115

±

18 in-lb

22

±

4 N

•

m

16

±

3 ft-lb

18

±

2 N

•

m

13

±

2 ft-lb

5.0

±

1.0 N

•

m

44

±

9 in-lb

4

50

±

5 N

•

m

37

±

4 ft-lb

1

REMOVAL STEPS

<<A>>

1. COVER

<<B>>

2. STEERING WHEEL AND AIR BAG

MODULE ASSEMBLY

3. LOWER COLUMN COVER
4. UPPER COLUMN COVER
5. PROTECTOR

6. CLOCK SPRING AND COLUMN

SWITCH ASSEMBLY (REFER TO
GROUP 52B, AIR BAG MODULE
AND CLOCK SPRING

P.52Ba-33

.)

7. COVER
8. KEY INTERLOCK CABLE

REMOVAL STEPS (Continued)

STEERING WHEEL AND SHAFT ASSEMBLY

TSB Revision

POWER STEERING

37A-24

Required Special Tool:

• MB990784: Ornament Remover

NOTE: When the air bag module assembly must be
removed, refer to GROUP 52B, Air Bag Modules and
Clock Spring

P.52Ba-33

.

REMOVAL SERVICE POINTS

.

<<A>> COVER REMOVAL
Insert the special tool MB990784 at the indicated position to
remove the cover.
NOTE: The special tool can be inserted through the notch
behind the area shown.

.

<<B>> STEERING WHEEL AND AIR BAG MODULE
ASSEMBLY REMOVAL
1. By sliding section A of the clock spring connector shown in

the illustration in the arrow direction, disconnect the
connector.

2. Loosen the bolt completely. Then remove the steering wheel

and air bag module assembly.
NOTE: Use a hexagonal bit socket or a hexagonal wrench
having an effective length of 75 mm (0.29 inch) or more in
the hexagonal section and the diameter of 8 mm (0.031
inch) or more.

•

BRAKE PEDAL RETURN SPRING
(REFER TO GROUP 35A, BRAKE
PEDAL

P.35A-132

.)

9. STEERING COLUMN SHAFT

ASSEMBLY

REMOVAL STEPS (Continued)

ACX01136 AB

MB990784

AC006295 AB

A

STEERING
WHEEL

CLOCK SPRING
CONNECTOR

ACX01137AB

HEX BIT SOCKET

STEERING WHEEL AND SHAFT ASSEMBLY

TSB Revision

POWER STEERING

37A-25

DISASSEMBLY AND ASSEMBLY

M1372002800213

DISASSEMBLY SERVICE POINT

.

<<A>> SPECIAL BOLT REMOVAL
1. In the special bolt, drill a hole deep enough for the tap to

stand.

2. Using a left-hand tap, remove the special bolt.

AC000446

18

±

2 N

·

m

13

±

2 ft-lb

13

±

2 N

·

m

115

±

18 in-lb

1

2

4

5

9

7

8

6

AB

13

±

2 N

·

m

115

±

18 in-lb

3

DISASSEMBLY STEPS

1. STEERING DYNAMIC DAMPER

LOWER PLATE

2. STEERING DYNAMIC DAMPER

<<A>> >>A<<

3. SPECIAL BOLT

>>A<<

4. STEERING LOCK BRACKET

>>A<<

5. STEERING LOCK CYLINDER

ASSEMBLY

6. STEERING COLUMN SHAFT
7. SHAFT SUPPORT BRACKET B
8 SHAFT SUPPORT BRACKET A
9. JOINT ASSEMBLY

DISASSEMBLY STEPS

ACX01138AB

STEERING
LOCK
BRACKET

STEERING LOCK
CYLINDER

REVERSE SCREW TAP

SPECIAL
BOLT

STEERING WHEEL AND SHAFT ASSEMBLY

TSB Revision

POWER STEERING

37A-26

ASSEMBLY SERVICE POINT

.

>>A<< STEERING LOCK CYLINDER ASSEMBLY/STEER-
ING LOCK BRACKET/SPECIAL BOLT INSTALLATION

CAUTION

The steering lock bracket and bolts must be replaced with
new ones when the steering lock is installed.
1. When installing the steering lock cylinder and steering lock

bracket to the column tube, temporarily install the steering
lock in alignment with the column boss.

2. After checking that the lock works properly, tighten the

special bolts until the head twists off.

ACX01139 AB