Mitsubishi Montero (2002-2004). Manual — part 875

AUTOMATIC TRANSMISSION DIAGNOSIS

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AUTOMATIC TRANSMISSION DIAGNOSIS

23Ab-41

128

Low-reverse solenoid
valve

Engine: Idling
Transmission range: P

Battery positive voltage

Engine: Idling
Gear range: 2nd gear

6

− 9 V

129

Reduction solenoid
valve

Engine: Idling
Transmission range: P

Battery positive voltage

Engine: Idling
Gear range: 5th gear

6

− 9 V

130

Torque converter clutch
solenoid valve

Engine: Idling
Gear range: 1st gear

Battery positive voltage

131

Ground

Always

1 V or less

134

Shift indicator light: 3rd

Engine: Idling
Gear range: 3rd gear

Battery positive voltage

Engine: Idling
Gear range: Other than 3rd gear

1 V or less

135

Transmission fluid
temperature warning
light

Ignition switch: LOCK(OFF)

→ ON

1 V or less

→ Battery

positive voltage (after
several seconds have
elapsed)

136

Second solenoid valve

Engine: Idling
Gear range: 2nd gear

Battery positive voltage

Engine: Idling
Transmission range: P

6

− 9 V

137

Under drive solenoid
valve

Engine: Idling
Gear range: 1st gear

Battery positive voltage

Engine: Idling
Transmission range: P

6

− 9 V

138

Overdrive solenoid valve Engine: Idling

Gear range: 3rd gear

Battery positive voltage

Engine: Idling
Transmission range: P

6

− 9 V

139

Ground

Always

1 V or less

142

Shift indicator light: 4th

Engine: Idling
Gear range: 4th gear

Battery positive voltage

Engine: Idling
Gear range: Other than 4th gear

1 V or less

TERMINAL
NO.

INSPECTION ITEMS

INSPECTION REQUIREMENT

NORMAL CONDITION

AUTOMATIC TRANSMISSION DIAGNOSIS

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AUTOMATIC TRANSMISSION DIAGNOSIS

23Ab-42

PCM TERMINAL RESISTANCE AND CONTINUITY INSPECTION CHART

M1231109400101

INSPECTION PROCEDURE USING AN OSCILLOSCOPE

M1231109500090

Waveform sample

ACX01978

ACX01978AC

TERMINAL NO. INSPECTION ITEM

NORMAL CONDITION (CHECK CONDITION)

57

− 124

Transmission fluid temperature
sensor

16.7

− 20.5 kΩ [at 0 °C (32 °F)]

7.3

− 8.9 kΩ [at 20 °C (68 °F)]

3.4

− 4.2 kΩ [at 40 °C (104 °F)]

1.9

− 2.2 kΩ [at 60 °C (140 °F)]

1.0

− 1.2 kΩ [at 80 °C (176 °F)]

0.57

− 0.69 kΩ [at 100 °C (212 °F)]

TERMINAL
NO.

INSPECTION ITEM

INSPECTION REQUIREMENT

NORMAL CONDITION
(WAVEFORM SAMPLE)

70

Crankshaft position
sensor

Transmission
range: N

Idling (Vehicle
stopped)

Waveform A

64

Input shaft speed sensor Transmission

range: Sport
mode

Driving at constant
speed of 50 km/h
(31 mph) in 4th
gear (Engine: 1,500
− 2,000 r/min)

Waveform B

73

Output shaft speed
sensor

79

Vehicle speed sensor

Waveform C

128

Low-reverse solenoid
valve

• Ignition

switch: ON

• Transmission

range: P

• Engine:

Stopped

• Throttle

(Accelerator)
opening
angle: Less
than 1 Volt

Force drive each
solenoid valve
(Actuator test)

Waveform D

137

Underdrive solenoid
valve

136

Second solenoid valve

138

Overdrive solenoid valve

129

Reduction solenoid
valve

130

Torque converter clutch
control solenoid valve

AC001872AE

WAVEFORM A

(V)

0

5

(ms)

AC001873AD

WAVEFORM B

(V)

0

5

(ms)

AC001873AE

WAVEFORM C

(V)

0

12

(ms)

AC001875AD

WAVEFORM D

(V)

0

20

(ms)

40

60

TRANSFER DIAGNOSIS <ACTIVE TRAC 4WD II>

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AUTOMATIC TRANSMISSION DIAGNOSIS

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TRANSFER DIAGNOSIS <ACTIVE TRAC 4WD II>

TRANSFER (ACTIVE TRAC 4WD II) DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1231110800040

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will find most transfer
malfunctions.
1. Gather as much information as possible about the

complaint from the customer.

2. Verify that the condition described by the

customer exists.

3. Check the vehicle for any transfer Diagnostic

Trouble Codes (DTCs).

4. If you can not verify the condition and there are no

DTCs, the malfunction is intermittent. For
information on how to cope with intermittent
malfunctions, refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points

− How

to Cope with Intermittent Malfunction

P.00-6

.

5. If there is a DTC, record the number of the code,

then erase the code from memory using scan tool
MB991502.

6. If a DTC is set again, go to Inspection Chart for

Diagnostic Trouble Codes.

7. If a DTC is not set again, the malfunction is

intermittent. For information on how to cope with
intermittent malfunctions, refer to GROUP 00,
How to Use Troubleshooting/Inspection Service
Points

− How to Cope with Intermittent

Malfunction

P.00-6

.

8. After repairs are completed, confirm the

malfunction has been eliminated.

TRANSFER DIAGNOSTIC TROUBLE CODE
DIAGNOSIS

M1231110900047

CHECK CENTER DIFFERENTIAL LOCK
INDICATOR LIGHT

The center differential lock indicator light flashes once per sec-
ond if there is an abnormality in any of the items below which
are related to the transfer system. Check for diagnostic trouble
codes if the center differential lock indicator light is flashing
once per second.

ON-BOARD DIAGNOSTICS

The transfer-ECU monitors its input/output signals
(some signals all the time and others under specified
conditions). When an irregular signal is initially moni-
tored, the transfer-ECU decides that a malfunction
has occurred and records the occurrence as a diag-
nostic trouble code. There are 21 diagnostic items.
The diagnostic results can be read with a scan tool.
Diagnostic trouble codes are kept in memory by
direct battery feed. The codes are retained in mem-
ory even if the ignition switch is in the "LOCK" (OFF)

position. Diagnostic trouble codes will, however, be
erased when a battery terminal or the transfer-ECU
connector is disconnected. In addition, the diagnostic
trouble code can also be erased by scan tool MUT-II
(MB991502).
NOTE: If a sensor is disconnected when the ignition
switch is in the "ON" position a diagnostic trouble
code is stored in memory. In this case, erase the
DTC using scan tool MB991502.
The 21 diagnostic items are displayed in numeric
order.

AC204846AB

TRANSFER DIAGNOSIS <ACTIVE TRAC 4WD II>

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AUTOMATIC TRANSMISSION DIAGNOSIS

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HOW TO READ AND ERASE DIAGNOSTIC
TROUBLE CODES

.

<When using the scan tool>

Required Special Tool:

• MB991502: Scan Tool (MUT-II)

CAUTION

To prevent damage to scan tool MB991502, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502.
NOTE: If the battery positive voltage is low, diagnostic trouble
codes will not be output. Check the battery if the scan tool
MB991502 can not display.
NOTE: If the battery is disconnected or if the transfer-ECU con-
nector is disconnected, the diagnostic trouble codes will be
erased. Do not disconnect the battery or transfer-ECU before
the diagnostic trouble codes have been read.
1. Connect scan tool MB991502 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Record the diagnostic trouble codes (DTCs) for transfer.
4. Refer to

P.23Ab-47

, Diagnostic Trouble Code Chart.

5. Turn the ignition switch to the "LOCK" (OFF) and then back

to "ON" again.

6. Erase the diagnostic trouble code by selecting DTC erase

from SPECIAL MENU screen, using scan tool MB991502.

7. Check for diagnostic trouble codes. Confirm the scan tool

displays "normal."

8. Turn the ignition switch to the "LOCK" (OFF) position.
9. Disconnect scan tool MB991502.

.

<When using the differential lock indicator light>

Required Special Tool:

• MB991529: Diagnostic Trouble Code Check Harness

1. Use special tool MB991529 to ground terminal number 1 of

the data link connector.

2. Turn on the ignition switch to the "ON" position.

ACX01539AD

MB991502

16-PIN

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

ACX01772AD

MB991529