Mitsubishi Montero (2002-2004). Manual — part 204
SPECIAL TOOLS
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FRONT AXLE
26-13
MD999547 Oil
seal installer
−
Removal of front differential mount
insulator <Front side, Rear side (LH)>
MD999570
Crankshaft front
oil seal insulator
−
Removal of front differential mount
insulator <Rear side (RH)>
MB990947
Lower arm
bushing arbor
MB990947
Press fitting of front differential mount
insulator <Front side, Rear side (LH)>
MB990847 Rear
suspension
bushing remover
and installer
base
MB990847
MB990981
Mount bushing
remover and
installer
−
MB991318
Lower arm
bushing arbor
−
Press fitting of front differential mount
insulator <Rear side (RH)>
MB991183
Bushing arbor
−
MB990843
Draglink bushing
remover and
installer
−
TOOLS
TOOL NUMBER
AND NAME
SUPERSESSION APPLICATION
MB990947
MB990847
MB990981
MB991318
MB991183
MB990843
ON-VEHICLE SERVICE
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FRONT AXLE
26-14
ON-VEHICLE SERVICE
WHEEL BEARING PLAY CHECK
M1261001100094
1. Remove caliper assembly and suspend it with wire to
prevent it from falling.
2. Remove brake disc from hub.
3. Set dial gauge as shown in the diagram and move hub in the
axis to measure backlash.
Limit: 0 mm (0 inch)
4. If the play exceeds the limit value, disassemble hub knuckle
to check each component. If the front hub assembly bearing
is faulty, replace the front hub assembly.
FRONT AXLE TOTAL BACKLASH CHECK
M1261001300043
When the ignition switch is in "LOCK" (OFF) position, the front
wheel comes to a stop after turning the propeller shaft by hand
due to the force applied to front wheel actuator. Inspect the
vehicle as follows:
1. Turn the ignition switch to "LOCK" (OFF) position, and then
put the transfer shift lever to the "2H" position.
TOOL
TYPE
TOOL NUMBER
O D mm (in)
A
MB990926
39.0 (1.54)
MB990927
45.0 (1.77)
MB990928
49.5 (1.95)
MB990929
51.0 (2.00)
MB990930
54.0 (2.13)
MB990931
57.0 (2.24)
MB990932
61.0 (2.40)
MB990933
63.5 (2.50)
MB990934
67.5 (2.66)
MB990935
71.5 (2.81)
MB990936
75.5 (2.97)
MB990937
79.0 (3.11)
B
MB990938
-
C
MB990939
-
ACX02372
A
B
C
BRASS BAR
BAR (SNAP-IN TYPE)
TOOL BOX
MB990925
AB
INSTALL ADAPTER
ACX00961AB
ON-VEHICLE SERVICE
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FRONT AXLE
26-15
CAUTION
Do not jack up the vehicle.
2. Turn the propeller shaft until a click is heard.
3. Turn the companion flange clockwise until all play is
eliminated, and then align the mating mark on the dust cover
with the mating mark on the differential carrier.
4. Turn the companion flange counterclockwise until all play is
eliminated and measure the distance through which the
mating marks moved.
Limit: 11 mm (0.4 inch)
5. If the amount of movement exceeds the limit value, check
the following.
• Final drive gear backlash
• Differential gear backlash
• Play in the serrations and splines of the side gears, drive
shaft, and drive flange
FRONT AXLE GEAR OIL LEVEL CHECK
M1262000900045
Remove the filler plug and check the gear oil level. Check that
the gear oil level is not more than 8 mm (0.3 inch) below the
bottom of the filler plug hole.
Specified gear oil: Hypoid gear oil API classification
GL-5 or higher, SAE viscosity Number 90, 80W [1.15
dm
3
(1.22 quart)]
DIFFERENTIAL CARRIER OIL SEAL
REPLACEMENT
M1262001000045
Required Special Tools:
• MB990590: Rear Axle Shaft Oil Seal Remover
• MB990934: Bearing and Oil Seal Installer Set
• MB990938: Bearing and Oil Seal Installer Set
1. Remove the drive shaft <LH> (Refer to
2. Remove the oil seal with special tools.
ACX00962AB
MATING MARKS
ACX00964 AB
AC000439
UPPER LIMIT
LOWER LIMIT
AB
8 mm (0.3 in)
ACX00965AB
MB990590
ON-VEHICLE SERVICE
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FRONT AXLE
26-16
3. Install new oil seal with the special tools.
4. Apply multipurpose grease to the oil seal to lip before
installing the drive shaft <LH> (Refer to
CAUTION
• Be careful not damage the lip of oil seal.
• Replace the circlip attached to the spline of <LH> DOJ
side of driveshaft with a new one.
SOLENOID VALVE OPERATION CHECK
M1261001500058
1. Remove the vacuum hoses (blue stripe, yellow stripe) from
the solenoid valves.
2. Disconnect the harness connectors.
ACX00966AB
MB990938
MB990934
ACX00967AB
ACX00968AB
SOLENOID
VALVE B
SOLENOID
VALVE A
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