Mitsubishi Montero (2002-2004). Manual — part 1095
No.1 CROSSMEMBER
TSB Revision
POWER PLANT MOUNT
32-7
No.1 CROSSMEMBER
REMOVAL AND INSTALLATION
M1321004600035
CAUTION
•
*
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle
on the ground in the unladen condition.
• For vehicles with SRS, before removal of steering gear box, refer to GROUP 52B, center the front
wheels and remove the ignition key. Failure to do so may damage the SRS clock spring and render
the SRS system inoperative, risking serious injury.
Pre-removal Operation
• Under Cover Removal
• Drive Shaft Removal (Refer to GROUP 26, Drive Shaft
• Differential carrier and No. 2 crossmember assembly
removal (Refer to GROUP 26, Free- wheeling assembly
and Differential Carrier
• Upper arm removal (Refer to GROUP 33A, Upper Arm
Assembly
• Lower arm removal (Refer to GROUP 33A, Lower Arm
Assembly
• Stabilizer bar removal (Refer to GROUP 33A, Stabilizer
Bar
• Engine cover removal (Refer to GROUP 11A, Timing Belt
• Radiator removal (Refer to GROUP 14, Radiator
• Power steering fluid draining (Refer to GROUP 37A, On-
vehicle Service
.)
Post-installation Operation
• Differential carrier and No. 2 crossmember assembly
removal (Refer to GROUP 26, Free- wheeling assembly
• Drive Shaft Installation (Refer to GROUP 26, Drive Shaft
• Lower Arm Installation (Refer to GROUP 33A, Lower Arm
Assembly
• Upper Arm Installation (Refer to GROUP 33A, Upper Arm
Assembly
• Stabilizer Bar Installation (Refer to GROUP 33A, Stabilizer
• Radiator Installation (Refer to GROUP 14, Radiator
• Power Steering Fluid Refilling and Air-bleeding (Refer to
GROUP 37A, On-vehicle Service
• Check the Dust Cover for Cracks or Damage by Pushing
with Finger
• Wheel Alignment Check and Adjustment (Refer to
GROUP 33A, On-vehicle Service
• Under Cover Installation
• Engine Cover Installation (Refer to GROUP 11A, Timing
Belt
No.1 CROSSMEMBER
TSB Revision
POWER PLANT MOUNT
32-8
Required Special Tools:
• MB991454: Engine Hanger Balancer
• MB991895: Engine Hanger
ACX00409 AB
3
2
4
6
5
1
1
5
6
26 ± 4 N·m*
19 ± 3 ft-lb*
44 ± 10 N·m*
33 ± 7 ft-lb*
255 ± 19 N·m
188 ± 14 ft-lb
58 ± 7 N·m
43 ± 5 ft-lb
69 ± 10 N·m
51 ± 7 ft-lb
69 ± 10 N·m
51 ± 7 ft-lb
REMOVAL STEPS
<<A>>
1.
ENGINE MOUNT MOUNTING
NUTS
2.
FRONT REINFORCEMENT BAR
<<B>>
3.
No.1 CROSSMEMBER
ASSEMBLY
4.
POWER STEERING GEAR AND
LINKAGE
5.
ENGINE MOUNT STOPPERS
6.
ENGINE MOUNTS
REMOVAL STEPS (Continued)
No.1 CROSSMEMBER
TSB Revision
POWER PLANT MOUNT
32-9
REMOVAL SERVICE POINT
.
<<A>> ENGINE MOUNT MOUNTING NUTS REMOVAL
1. Install the bolt to the "C" part on the headlamp support
panel.
2. Set special tools MB991895 and MB991454 to the front
fender mounting bolts (A and B) and the oil reservoir bracket
mounting bolts (C and D). Then remove the engine mount
mounting nuts while supporting the engine and transmission
assembly.
.
AC204028
A
B
C
D
AB
AC204029
A
C
AB
MB991895
AC204030
B
D
AB
MB991895
AC204031
MB991895
MB991454
AB
SPECIFICATIONS
TSB Revision
POWER PLANT MOUNT
32-10
<<B>>No.1 CROSSMEMBER ASSEMBLY REMOVAL
Use the transmission jack to support the No.1 crossmember
and remove the front frame.
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATION
M1321004100267
ACX00410
TRANSMISSION
JACK
No.1
CROSS-
MEMBER
ASSEMBLY
AB
WORK PLATE
ITEM
SPECIFICATION
Engine mounting insulator to engine nut
26
± 4 N⋅m (19 ± 91.44 cm-lb)
Engine mounting insulator to No.1 crossmember bolt
44
± 10 N⋅m (33 ± 213.36 cm-
lb)
No.1 crossmember bolt
58
± 7 N⋅m (43 ± 152.40 cm-lb)
No.1 crossmember nut
255
± 19 N⋅m (188 ± 426.72
cm-lb)
Power steering gear and linkage to crossmember bolt
69
± 10 N⋅m (51 ± 213.36 cm-
lb)
Power steering gear and linkage to crossmember nut
69
± 10 N⋅m (51 ± 213.36 cm-
lb)
Transmission mounting insulator to Transmission mounting center member
bolt
44
± 10 N⋅m (33 ± 213.36 cm-
lb)
Transmission mount insulator to Transmission mounting center member nut 26
± 4 N⋅m (19 ± 91.44 cm-lb)
Transmission mounting center member bolt
44
± 10 N⋅m (33 ± 213.36 cm-
lb)
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