Mitsubishi Montero (2002-2004). Manual — part 216
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-61
DIFFERENTIAL MOUNTING BRACKET <RH-REAR>
1. Remove insulator with special tool MD999570.
2. Using special tools MB991318, MB991183 and MB990843
with a hydraulic press, press fit each insulator to adjust until
the hollow part faces as shown and the difference between
C and D is 0.7 mm (0.03 inch).
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
M1261005400268
ACX01081 AB
MD999570
ACX01082AB
MB991183
MB990843
C
D
<RH-REAR>
MB991318
ITEM
SPECIFICATION
Drive shaft
Castle nut
255
± 29 N⋅m (188 ± 21 ft-lb)
Drive shaft and inner shaft connection nut
60
± 10 N⋅m (45 ± 7 ft-lb)
Upper arm and upper arm ball joint connection nut
25
± 4 N⋅m (18 ± 3 ft-lb)
Freewheel clutch assembly, Differential carrier
Bearing cap bolt
59
± 5 N⋅m (44 ± 3 ft-lb)
Cover bolt
18
± 3 N⋅m (13 ± 2 ft-lb)
Differential case bolt
83
± 5 N⋅m (62 ± 3 ft-lb)
Differential carrier and propeller shaft connection bolt
60
± 10 N⋅m (45 ± 7 ft-lb)
Differential mount bracket bolt
69
± 9 N⋅m (51 ± 7 ft-lb)
Differential mount bracket <LH> and differential carrier connection bolt
89
± 9 N⋅m (65 ± 7 ft-lb)
Differential support bracket and differential carrier connection nut
59
± 9 N⋅m (43 ± 7 ft-lb)
Drain plug
65
± 5 N⋅m (48 ± 4 ft-lb)
Drive pinion self-locking nut
216
± 29 N⋅m (159 ± 22 ft-lb)
Filler plug
50
± 10 N⋅m (37 ± 7 ft-lb)
Freewheel engage switch assembly
25
± 5 N⋅m (22 ± 4 ft-lb)
Housing tube and freewheel clutch assembly connection bolt
90
± 10 N⋅m (67 ± 7 ft-lb)
No.2 crossmember and front frame assembly connection nut
128
± 9 N⋅m (94 ± 7 ft-lb)
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-62
GENERAL SPECIFICATIONS
M1261000200258
Front differential mount
Differential mount bracket bolt
69
± 9 N⋅m (51 ± 7 ft-lb)
Differential mount bracket <REAR> bolt
23
± 4 N⋅m (17 ± 3 ft-lb)
Differential mount bracket <RH> and housing tube connection nut
89
± 9 N⋅m (65 ± 7 ft-lb)
Differential mount bracket <LH> and differential carrier connection bolt
89
± 9 N⋅m (65 ± 7 ft-lb)
Differential support bracket and differential carrier connection nut
59
± 9 N⋅m (43 ± 7 ft-lb)
Differential support bracket bolt
69
± 9 N⋅m (51 ± 7 ft-lb)
No.2 crossmember and front frame assembly connection nut
128
± 9 N⋅m (94 ± 7 ft-lb)
Hub and knuckle assembly
Brake disc and front hub assembly connection bolt
5.0
± 1.0 N⋅m (44 ± 9 in-lb)
Caliper assembly bolt
113
± 10 N⋅m (83 ± 7 ft-lb)
Castle nut
255
± 29 N⋅m (188 ± 21 ft-lb)
Dust cover and front hub assembly connection bolt
8.9
± 1.9 N⋅m (79 ± 17 in-lb)
Knuckle and front hub assembly connection bolt
88
± 10 N⋅m (65 ± 7 ft-lb)
Lower arm ball joint and knuckle connection nut
147
± 29 N⋅m (109 ± 21 ft-lb)
Tie rod end connection nut
39
± 4 N⋅m (29 ± 3 ft-lb)
Upper arm ball joint and knuckle connection nut
74
± 14 N⋅m (55 ± 3 ft-lb)
Inner shaft, Housing tube
Actuator bolt
17
± 3 N⋅m (13 ± 2 ft-lb)
Breather pipe bolt
12
± 2 N⋅m (107 ± 17 in-lb)
Differential mount bracket <RH> and housing tube connection nut
89
± 9 N⋅m (65 ± 7 ft-lb)
Differential mount bracket bolt
69
± 9 N⋅m (51 ± 7 ft-lb)
Freewheel engage switch assembly
25
± 5 N⋅m (22 ± 4 ft-lb)
Housing tube and differential carrier connection bolt
90
± 10 N⋅m (67 ± 7 ft-lb)
Vacuum tank bolt
12
± 2 N⋅m (107 ± 17 in-lb)
Solenoid valve, Vacuum pipe
Actuator bolt
17
± 3 N⋅m (13 ± 2 ft-lb)
Solenoid valve assembly bolt
9.0
± 1.0 N⋅m (80 ± 9 in-lb)
Vacuum pipe bolt
12
± 2 N⋅m (107 ± 17 in-lb)
ITEM
SPECIFICATION
ITEM
SPECIFICATION
Front axle hub bearing
Type
Taper roller type nut bearing
Driveshaft
Joint type
Outer
Under cut joint
Inner
Double-offset joint
Differential
Final drive gear type
Hypoid gear
Reduction ratio
4.300
Pinion gear type
2 pinion
SPECIFICATIONS
TSB Revision
FRONT AXLE
26-63
SERVICE SPECIFICATIONS
M1261000300299
LUBRICANTS
M1261000400296
SEALANTS AND ADHESIVES
M1261000500099
ITEM
STANDARD VALUE
LIMIT
Wheel bearing axis backlash mm (in)
-
0 (0)
Front axle total backlash mm (in)
-
11 (0.4)
Solenoid valve resistance [at 20
°C (68°F)] Ω
36
− 46
-
Hub rotation starting torque N
⋅m (ft-lb)
-
1.75 (15.48)
Hub rotary rotation starting torque N
⋅m (ft-lb)
80
± 5 (3.2 ± 0.1)
-
Opening dimension of the
special tool (MB991561) mm (in)
When the BJ boot
band (small) is
crimped
2.9 (0.11)
-
When the BJ boot
band (large) is
crimped
3.2 (0.13)
-
Crimped width of the BJ boot band mm (in)
2.4
− 2.8 (0.09 − 0.11)
-
Crimped height of BJ boot band (larger) mm (in)
-
9.5 (0.37)
FInal drive gear backlash mm (in)
0.11
− 0.160 (0.004 − 0.006)
-
Drive gear runout mm (in)
-
0.05 (0.002)
Differential gear backlash mm (in)
0
− 0.076 (0 − 0.003)
0.2 (0.007)
Drive pinion
turning torque
N
⋅m (in-lb)
Without oil seal
0.83
− 1.19 (7.35 − 10.53)
-
With oil seal
With anti-rust agent 0.93
− 1.128 (8.24 − 11.32)
-
With gear oil
applied
0.97
− 1.32 (8.59 − 11.68)
-
Drive gear runout mm (in)
-
0.05 (0.002)
ITEM
SPECIFIED LUBRICANT
QUANTITY
Front differential gear oil
Hypoid gear oil API classification
GL-5 or higher SAE viscosity No.
90, 80W
1.2 dm
3
(1.3qt)
DOJ boot grease
Repair kit grease
Approximately 120 g (4.2 oz)
UJ boot grease
Repair kit grease
Approximately 140 g (4.9 oz)
ITEM
SPECIFIED SEALANTS AND ADHESIVES
Contact surface of differential cover and differential
carrier
3M
TM
AAD Part No.8672, 8679, 8678, 8661, 8663 or
equivalent
Vent plug
Free-wheeling clutch assembly
Drive gear threaded hole
3M
TM
AAD Part No.8730, 8731 or equivalent
NOTES
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